Systems and methods for creating custom-fit prosthetic devices, orthotic devices, and related medical devices via three-dimensional printing (3D printing) or additive manufacturing techniques are described. Through the described systems and methods, a residual limb or other body part of a patient is scanned and analyzed to determine measurements and characteristics of the residual limb. The measurements and characteristics of the residual limb are used to design a customized device for the residual limb. The customized device uses multiple different materials. For example, the customized device may use a first material for a frame and a second material for a liner, wherein the first material is more rigid than the second material. The customized device is fabricated using a three-dimensional printer that is capable of printing and bonding multiple different materials at the same time.

A prosthetic socket, comprising a base for distal connection means for attaching a prosthesis component to the prosthetic socket and comprising at least one side wall, which extends from the base in the proximal direction and at least partially extends around a stump to be held in the prosthetic socket, and at least one support for fastening the side wall to the base being arranged on the base.

A suspension liner is adapted to provide an interface between a residual limb and a prosthetic socket. The suspension liner defines an interior surface and an exterior surface forming a liner profile between a closed distal end and an open proximal end. The suspension liner defines a liner body portion formed from an elastomeric material and at least one seal protruding circumferentially about and radially outward a distance from the liner profile, which is defined at areas outside the at least one seal. The at least one seal has a distal root extending from the liner profile, a distal section projecting from the distal root and terminating at a peak defined as the outermost portion of the at least one seal, and a proximal section extending from the peak to a proximal free end arranged for deflection relative to the liner profile.

An artificial hand, a kit of components for making the artificial hand and a method of making and installing the artificial hand on the arm stump of a person in need thereof. This artificial hand is made of relatively low-cost components and is fairly easy to assemble from a kit of such components. Additionally, the artificial hand can be relatively quickly and easily fit to the arm stump of a person in need thereof so that the person can wear and use the artificial hand immediately without excessive training or instructions.

The present invention relates to a prosthesis covering (100) with a closed cross-section which comprises a first section (10), a second section (20) and a third section (30). The second section (20) is arranged in longitudinal direction between the first section (10) and the third section (20) an consists of other material than the other two sections. The second section (20) may optionally at least in a first subsection (21) be folded, doubled over, raised, lamella-like or multi-layer.

A sleeve for mounting a prosthetic unit on a limb is formed using a tripartite composite that includes a breathable woven fabric in combination with an elastic urethane middle layer and a soft perforated plastic inner layer. The middle layer can be a hyper-elastic polymer that is cured to a hemispherical shape to stretch and move while maintaining a shape memory that returns the polymer to its original shape once relieved of a stretching force. Moreover, the liner/prosthetic sleeve of the present invention's anatomical suspension works as an advantage to maintain its placement on the user's residual limb.

Methods of fabricating a liner for reducing motion between a socket and a skeletal structure in a body part are described. Methods include selecting a plurality of compression areas, lying the compression areas along the longitudinal axis of the liner, and spacing the compression areas circumferentially around the liner. The durometer, radial thickness, width, and longitudinal dimension of the compression areas are selected to compress soft tissue of the body part against the skeletal structure to reduce motion of the skeletal structure towards a wall of the socket. Methods also include selecting a plurality of attachment areas on the liner and affixing a plurality of attachment area materials to the plurality of attachment areas. The durometer, radial thickness, width, and longitudinal dimension of the attachment area materials are selected to compress soft tissue of the body part and reduce motion of the skeletal structure towards a wall of the socket.

A liner and a method for producing a liner for a lower arm prosthesis, wherein the liner comprises a base body with a closed distal end and an open proximal end, and the method comprises the production of the base body by moulding a preform, in particular using a casting or dipping method, wherein in at least one section of the preform a first diameter of the blank is greater than a second diameter in a second direction, which extends orthogonally to the first direction.

A prosthesis socket system with a rigid outer socket which has a proximal outer socket opening for receiving an extremity stump of a wearer of the prosthesis socket system, and a flexible inner socket, which is connected to the outer socket and has a proximal inner socket opening for receiving the extremity stump, wherein at least one sealing lip is arranged on an inner side of the inner socket facing the extremity stump.

A prosthesis socket casting device having a housing and a flexible membrane for receiving a residual limb, the housing and the membrane defining a cavity for containing a fluid. Within the housing are means that are a function of the patient's weight for altering the distribution of the reactive fluid pressure applied when the residual limb is received within the membrane. In a preferred embodiment, the altering means comprise a movable piston that is provided at a lower end of the housing.