A method of making a thermoplastic gel prosthetic liner for use with a prosthetic assembly that acts as the interface between the residual limb of an amputee and the socket assembly. The prosthetic liner comprises an open proximal end, a closed distal end, and sidewalls comprising an inner layer of molded thermoplastic gel. The thermoplastic gel is molded over a mandrel that has been sandblasted using #36 grit and, optionally, #320 grit at 100 psi so as to form microcraters and reduce the coefficient of static friction.

The walking canister system and method are for manufacturing a prosthetic socket. The system includes a rigid canister, a suspension bladder positioned within the rigid canister, and an outer chamber wicking material arranged in an outer chamber defined between the suspension bladder and the rigid canister. A foam insert includes a contoured exterior surface configured to transfer pressure through to an interior surface thereof to produce consistent surface contact with a residual limb, of a walking patient, having casting material thereon. An inner chamber wicking material is arranged in an inner chamber defined between the foam insert and the suspension bladder. An outer chamber vacuum port is in fluid communication with the outer chamber, and an inner chamber vacuum port is in fluid communication with the inner chamber. An outer chamber suspension sleeve is configured to extend from the residual limb and over the rigid canister.

The walking canister system and method are for manufacturing a prosthetic socket. The system includes a rigid canister, a suspension bladder positioned within the rigid canister, and an outer chamber wicking material arranged in an outer chamber defined between the suspension bladder and the rigid canister. A foam insert includes a contoured exterior surface configured to transfer pressure through to an interior surface thereof to produce consistent surface contact with a residual limb, of a walking patient, having casting material thereon. An inner chamber wicking material is arranged in an inner chamber defined between the foam insert and the suspension bladder. An outer chamber vacuum port is in fluid communication with the outer chamber, and an inner chamber vacuum port is in fluid communication with the inner chamber. An outer chamber suspension sleeve is configured to extend from the residual limb and over the rigid canister.

Breathable residual-limb system that admits air and allows sweat to evaporate from the surface of the residual limb. In an embodiment, the system comprises a liner sock to be worn on the residual limb, and comprising air-permeable textile forming a substantially cylindrical portion that is closed on a distal end and open on a proximal end and comprising an internal surface and an external surface. The liner sock further comprises a friction-interface material that covers only a portion of the internal surface of the air-permeable textile, such that, when worn on the residual limb, the friction-interface material contacts a surface of the residual limb, and an uncovered portion of the air-permeable textile which the friction-interface material does not cover allows air to pass between an external environment of the liner sock and the surface of the residual limb.

Breathable residual-limb system that admits air and allows sweat to evaporate from the surface of the residual limb. In an embodiment, the system comprises a liner sock to be worn on the residual limb, and comprising air-permeable textile forming a substantially cylindrical portion that is closed on a distal end and open on a proximal end and comprising an internal surface and an external surface. The liner sock further comprises a friction-interface material that covers only a portion of the internal surface of the air-permeable textile, such that, when worn on the residual limb, the friction-interface material contacts a surface of the residual limb, and an uncovered portion of the air-permeable textile which the friction-interface material does not cover allows air to pass between an external environment of the liner sock and the surface of the residual limb.

A transfemoral prosthetic level socket system for a user's lower limb comprising modular socket components fitted to the individual user's residual limb having a mounting point for an attachment, at least one compliant member attached to at least one stabilizing unit, and at least one second compliant member attached to at least one stabilizing unit wherein the first compliant member and the second compliant member work in cooperation with the stabilizing unit(s) to control bone position and support the limb within the interface.

A transfemoral prosthetic level socket system for a user's lower limb comprising modular socket components fitted to the individual user's residual limb having a mounting point for an attachment, at least one compliant member attached to at least one stabilizing unit, and at least one second compliant member attached to at least one stabilizing unit wherein the first compliant member and the second compliant member work in cooperation with the stabilizing unit(s) to control bone position and support the limb within the interface.

A prosthetic limb is made from a portable kit that is of relatively low cost and easy to assemble and custom fit to a person in need so that the person can wear the prosthetic immediately, without having to wait for the prosthetic to be manufactured off-site. The embodiments include a below the knee device and an above the knee device that includes an artificial knee. The improved prosthetic is suited for replacing a missing leg but can also be adapted to replace another body part such as an arm, hand or foot.

A prosthetic limb is made from a portable kit that is of relatively low cost and easy to assemble and custom fit to a person in need so that the person can wear the prosthetic immediately, without having to wait for the prosthetic to be manufactured off-site. The embodiments include a below the knee device and an above the knee device that includes an artificial knee. The improved prosthetic is suited for replacing a missing leg but can also be adapted to replace another body part such as an arm, hand or foot.

A prosthesis socket having a proximal insertion opening and an inner circumference which at least partially surrounds a limb stump, at least one connection device for a prosthesis component, which is connectable to the prosthesis socket, at least one actuator operable to change the inner circumference of the prosthesis socket, and at least one sensor coupled to a control device, wherein the control device is connected to the actuator and activates or deactivates same, depending on the received sensor signals, and to a method for adjusting the inner circumference.