Disclosed herein are write heads for data storage devices, methods for making and using such write heads, and data storage devices comprising such write heads. A write head comprises a near-field transducer (NFT), a thermal sensor, and a shield disposed between the NFT and the thermal sensor, wherein the shield comprises a magnetic or conductive material, such as, for example, Cu, Ag, Au, Al, Rh, Ti, Cr, Mo, Fe, Co, or Ni or an alloy that includes Cu, Ag, Au, Al, Rh, Ti, Cr, Mo, Fe, Co, and/or Ni. In some embodiments, the thermal sensor comprises a first lead and a second lead, and the shield is connected to the first lead but not the second lead to provide heat sinking for the shield.

The use of supermalloy-like materials such as NiFeMe where Me is one or more of Mo, Cr, and Cu for the side and top shields of a magnetic bit sensor is shown to provide better shielding protection from stray fields because of their extremely high permeability. Moreover, the side shield may comprise a stack in which a Ni, Fe, Co, FeNi, CoFe, or FeCo is sandwiched between two NiFeMe layers to enhance the bias field on an adjacent free layer. Including NiFeMe in a side shield results in an increase in readback amplitude under the same asymmetric sigma. For these sensors, the signal to noise ratio was higher and the bit error rate was lower than with conventional materials in the side shield. A method is disclosed for forming a magnetic bit sensor having supermalloy-like materials in the side shields.

A write head including a bearing surface and a write pole having a front surface that forms a portion of the bearing surface. The front surface has a leading edge, a trailing edge and side edges connecting the leading and trailing edges. The write head also includes side shields proximate to the side edges of the write pole, and a trailing shield over the write pole and the side shields. A trailing shield-write pole gap is present between the trailing edge and the trailing shield, and a trailing shield-side shield gap is present between the trailing shield and the side shields. The trailing shield side shield gap is substantially less than the trailing shield-write pole gap.

A PMR writer is disclosed with an all wrap around (AWA) shield design in which a surface of the leading shield that contacts the lead gap is comprised of a notch that is recessed 20 to 120 nm from the air bearing surface (ABS) and has a first side with a down-track dimension of 20-200 nm that is aligned parallel to the ABS. In one embodiment, the notch is aligned below the main pole leading side and has a cross-track width substantially the same as the track width of the main pole trailing side. The notch has two sidewalls formed equidistant from a center plane that bisects the leading shield wherein each sidewall intersects the first side at an angle of 90 to 170 degrees. As a result, overwrite and bit error rate are improved while adjacent track interference and tracks per square inch capability are substantially maintained.

A method and system provide a magnetic transducer having an air-bearing surface (ABS). The method includes providing a first shield, a first read sensor, an antiferromagnetically coupled (AFC) shield that includes an antiferromagnet, a second read sensor and a second shield. The read sensors are between the first and second shields. The AFC shield is between the read sensors. An optional anneal for the first shield is in a magnetic field at a first angle from the ABS. Anneals for the first and second read sensors are in magnetic fields in desired first and second read sensor bias directions. The AFC shield anneal is in a magnetic field at a third angle from the ABS. The second shield anneal is in a magnetic field at a fifth angle from the ABS. The fifth angle is selected based on a thickness and a desired AFC shield bias direction for the antiferromagnet.

A PMR (perpendicular magnetic recording) head includes a tapered main write pole (MP) with a beveled face and thin, laterally disposed side shields (SS) that do not fully extend along the sides on the write pole in the down-track direction. Denoting the down-track thickness of the side shields as SSt, that thickness satisfies 0<SSt<(MPt+LGt), where MPt is the thickness of the main pole and LGt is the thickness of the leading edge gap beneath the leading edge of the write pole. The thin side shields maintain the write bubble while producing a better Bits Per Inch-Tracks Per Inch (BPI-TPI) tradeoff line.

A magnetic read head including a first read element magnetically coupled to a bottom shield; a second read element magnetically coupled to a top shield; a magnetic shielding structure that magnetically shields the first read element from the second read element; and a first electrical contact electrically coupled to the bottom shield, a second electrical contact electrically coupled to the top shield and a third electrical contact electrically coupled to the magnetic shielding structure.

The present embodiments relate to a perpendicular magnetic recording (PMR) write head with a self-aligned side gap insulator. A self-aligned SG oxide insulator can reduce or eliminate the current from MP to SS. The SG insulator can force the writer current to go through a writer gap and leading gap, which can improve ATI and TPI performance.

The present disclosure generally relates to a dual free layer (DFL) read head. In one embodiment, a dual free layer (DFL) read head, comprising: a tunnel magneto resistance (TMR) sensor disposed at a media facing surface (MFS); soft bias (SB) side shields disposed adjacent to the TMR sensor at the MFS; and a rear soft bias (RSB) disposed adjacent to the TMR sensor recessed from the MFS. The RSB has a nonmagnetic cap, the nonmagnetic cap comprising: a first nonmagnetic cap layer; and a second nonmagnetic cap layer, wherein an etch selectivity of the first nonmagnetic cap layer to the second nonmagnetic cap layer is a ratio of a:b in a first chemistry and a ratio of x:y in a second chemistry, wherein a is greater than b, and y is greater than x, and the second nonmagnetic cap layer is disposed on the first nonmagnetic cap layer.

A magnetic write apparatus has a media-facing surface (MFS), a pole, a write gap, a top shield and coil(s). The pole includes a yoke and a pole tip. The pole tip includes a bottom, a top wider than the bottom and first and second sides. The pole tip has a height between the top and the bottom. At least part of the top of the pole tip is convex in a cross-track direction between the first and second sides such that the height at the MFS is larger between the first and second sides than at the first and second sides. The height increases in a yoke direction perpendicular to the MFS. The write gap is adjacent to and conformal with the top of the pole at the MFS and is between part of the top shield and the pole. The top shield is concave at the MFS.