A method of manufacturing a disk drive suspension includes applying an adhesive to an actuator mounting portion, increasing viscosity of the adhesive by emitting light to the adhesive applied to the actuator mounting portion, arranging the piezoelectric element on the adhesive having the increased viscosity, detecting a height of the piezoelectric element arranged on the actuator mounting portion, and correcting an irradiation condition of the light in accordance with the detected height of the piezoelectric element.

A manufacturing method of a disc device suspension includes forming a load beam blank including the load beam and a first frame continuous to the load beam, forming a flexure blank including the flexure and a second frame continuous to the flexure, forming a convex portion in the first frame, forming an opening in the second frame in a position corresponding to the convex portion to receive the convex portion, overlapping the load beam blank with the flexure blank to insert the convex portion into the opening, fixing the flexure to the load beam, and separating the load beam from the first frame and the flexure from the second frame after the fixing.

According to one embodiment, a suspension assembly includes a support plate, a wiring member disposed on the support plate, and a head supported on the support plate through the wiring member. The wiring member includes a distal end portion electrically connected to the head, a connection end portion extending outside the support plate, and a plurality of wirings extending between the distal end portion and the connection end portion. The connection end portion includes an opening with predetermined length and width and thirteen or more connection terminals disposed in the opening and arranged at intervals in a direction of the length. A percentage of an area of the opening occupied by areas of the thirteen or more connection terminals is 40% to 65% inclusive.

A system and methods for manufacturing devices such as flexures using process coupons are described are described. The method including performing a test on at least one feature of a coupon, the coupon is included on an assembly sheet used in manufacturing flexures. The at least one feature is produced by a manufacturing processing step that is used to produce a portion of a flexure. And, the physical characteristics of the feature include at least one physical characteristic that is different than physical characteristics of the portion. The method also including determining the manufacturing processing step will produce an abnormal portion of a flexure based on the performed test. Further, the method includes adjusting the manufacturing processing step and manufacturing a portion of a flexure using the adjusted manufacturing processing step.

According to one embodiment, a suspension assembly includes a support plate, a wiring member disposed on the support plate, and a head supported on the support plate through the wiring member. The wiring member includes a distal end portion electrically connected to the head, a connection end portion extending outside the support plate, and a plurality of wirings extending between the distal end portion and the connection end portion. The connection end portion includes an opening with predetermined length and width and thirteen or more connection terminals disposed in the opening and arranged at intervals in a direction of the length. A percentage of an area of the opening occupied by areas of the thirteen or more connection terminals is 40% to 65% inclusive.

A manufacturing method of a disc device suspension includes forming a load beam blank including the load beam and a first frame continuous to the load beam, forming a flexure blank including the flexure and a second frame continuous to the flexure, forming a convex in the first frame, forming an opening in the second frame in a position corresponding to the convex to receive the convex, overlapping the load beam blank with the flexure blank to insert the convex into the opening, fixing the flexure to the load beam, and separating the load beam from the first frame and the flexure from the second frame after the fixing.

The flexure tail includes a tail body, a first bent portion extending in a width direction of the tail body, a second bent portion extending in a length direction of a flexure, a tail pad portion, a conductor bent portion where a direction of a conductor changes, an extension portion, and a test conducting portion. The test conducting portion includes a conductor connecting portion conductive to a conductor, a jumper conductor, and a test pad arranged in the extension portion. The jumper conductor has a first end portion connected to the conductor connecting portion, and a second end portion connected to the test pad.

A piezoelectric (PZT) actuator assembly having a fixed-end and a hinged-end is provided. The assembly includes a first side electrode at the hinge-end, and a second side electrode at the fixed-end. The assembly includes a third piezoelectric layer including a top surface and a bottom surface disposed over the top surface of the second PZT layer. A fourth electrode is at least partially disposed on the top surface of the third PZT layer. The fourth electrode is connected to the second side electrode at the fixed-end.

A spin torque reversal assisted magnetic recording (STRAMR) structure is disclosed wherein a spin torque oscillator (STO) is formed in the write gap (WG) and generates one or both of a radio frequency (RF) field on a magnetic bit to lower the required write field during a write process, and a spin torque on a field generation layer (FGL) in the STO that flips a FGL magnetization to a direction opposing the WG field thereby increasing reluctance in the WG and causing larger write field output from the main pole (MP). The FGL is between two spin preserving layers that each conduct spin polarized current from an adjoining spin polarization (SP) layer. Current is applied from the MP and trailing shield to the SP layers, and returns to a direct current source through a lead from the FGL. STO sidewalls are self-aligned to a MP tip upper portion.

The flexure tail includes a tail body, a first bent portion extending in a width direction of the tail body, a second bent portion extending in a length direction of a flexure, a tail pad portion, a conductor bent portion where a direction of a conductor changes, an extension portion, and a test conducting portion. The test conducting portion includes a conductor connecting portion conductive to a conductor, a jumper conductor, and a test pad arranged in the extension portion. The jumper conductor has a first end portion connected to the conductor connecting portion, and a second end portion connected to the test pad.