Nuclear fuel assemblies include fuel elements that are sintered or cast into billets and co-extruded into a spiral, multi-lobed shape. The fuel kernel may be a metal alloy of metal fuel material and a metal-non-fuel material, or ceramic fuel in a metal non-fuel matrix. The fuel elements may use more highly enriched fissile material while maintaining safe operating temperatures. Such fuel elements according to one or more embodiments may provide more power at a safer, lower temperature than possible with conventional uranium oxide fuel rods. The fuel assembly may also include a plurality of conventional UO2 fuel rods, which may help the fuel assembly to conform to the space requirements of conventional nuclear reactors.

A nuclear fuel rod comprises a nuclear fuel material, a material surrounding the nuclear fuel material, and cladding surrounding the material, the material forming a fuel-cladding gap between the nuclear fuel material and the cladding. Related nuclear fuel rods and methods are also disclosed.

A nuclear fuel rod comprises a nuclear fuel material, a material surrounding the nuclear fuel material, and cladding surrounding the material, the material forming a fuel-cladding gap between the nuclear fuel material and the cladding. Related nuclear fuel rods and methods are also disclosed.

Disclosed are a voltage drop measurement system and methods for measuring resistivity of a nuclear reactor cladding. The system includes a short cladding sample of a nuclear reactor cladding. Two electrically conductive plugs are attached to the short cladding. A power supply is electrically coupled to the each of the two electrically conductive plugs and is configured to apply an electrical current to the short cladding through the two electrically conductive plugs. Two needle like probes are electrically coupled to a surface of the short cladding between the two electrically conductive plugs. The needle like probes are spaced apart by a distance L. Resistivity and heat flux are determined in accordance with Equations (1)-(4).

Disclosed are a voltage drop measurement system and methods for measuring resistivity of a nuclear reactor cladding. The system includes a short cladding sample of a nuclear reactor cladding. Two electrically conductive plugs are attached to the short cladding. A power supply is electrically coupled to the each of the two electrically conductive plugs and is configured to apply an electrical current to the short cladding through the two electrically conductive plugs. Two needle like probes are electrically coupled to a surface of the short cladding between the two electrically conductive plugs. The needle like probes are spaced apart by a distance L. Resistivity and heat flux are determined in accordance with Equations (1)-(4).

The fuel assembly includes at least one fuel rod and an outer channel with four sidewalls surrounding the fuel rod, the outer channel having a configuration based on a position of the fuel assembly within a core of the nuclear reactor, wherein at least a first select sidewall, of the four sidewalls of the outer channel, is a reinforced sidewall, the remaining sidewalls of the outer channel, other than the at least a first select sidewall, are non-reinforced sidewalls, the at least a first select sidewall being in a controlled location that faces and is directly adjacent to a control blade that is to be utilized in the nuclear reactor, wherein an entirety of the reinforced sidewall as a whole is at least one of thicker and made from a material that is more resistant to radiation-induced deformation as compared to an entirety of the non-reinforced sidewalls.

The fuel assembly includes at least one fuel rod and an outer channel with four sidewalls surrounding the fuel rod, the outer channel having a configuration based on a position of the fuel assembly within a core of the nuclear reactor, wherein at least a first select sidewall, of the four sidewalls of the outer channel, is a reinforced sidewall, the remaining sidewalls of the outer channel, other than the at least a first select sidewall, are non-reinforced sidewalls, the at least a first select sidewall being in a controlled location that faces and is directly adjacent to a control blade that is to be utilized in the nuclear reactor, wherein an entirety of the reinforced sidewall as a whole is at least one of thicker and made from a material that is more resistant to radiation-induced deformation as compared to an entirety of the non-reinforced sidewalls.

Plurality of layers form a nuclear fission reactor structure, each layer having an inner segment body, an intermediate segment body, and an outer segment body (each segment body separated by an interface). The layers include a plurality of cladding arms having involute curve shapes that spirally radiate outward from a radially inner end to a radially outer end. Chambers in the involute curve shaped cladding arm contain fuel compositions (and/or other materials such as moderators and poisons). The design of the involute curve shaped cladding arms and the composition of the materials conform to neutronic and thermal management requirements for the nuclear fission reactor and are of sufficiently common design and/or have sufficiently few variations as to reduce manufacturing complexity and manufacturing variability.

Plurality of layers form a nuclear fission reactor structure, each layer having an inner segment body, an intermediate segment body, and an outer segment body (each segment body separated by an interface). The layers include a plurality of cladding arms having involute curve shapes that spirally radiate outward from a radially inner end to a radially outer end. Chambers in the involute curve shaped cladding arm contain fuel compositions (and/or other materials such as moderators and poisons). The design of the involute curve shaped cladding arms and the composition of the materials conform to neutronic and thermal management requirements for the nuclear fission reactor and are of sufficiently common design and/or have sufficiently few variations as to reduce manufacturing complexity and manufacturing variability.

Method of fuel elements installation into fuel assemblies including fuel elements fabrication and control operations, application of a protective coating on each fuel element, installation of prepared fuel elements into a fuel assembly, attachment of top and bottom nozzles, washing off of the protective coating and drying. The protective coating application and fuel elements installation are combined using a water soluble lubricant containing nonylphenol ethoxylate and monobasic unsaturated fatty acids as protective coating, which is applied on the surface of the fuel element being moved during fuel elements installation in the fuel assembly on an assembly stand in horizontal direction along its own axis to the cells of grids through a protective coating application device installed on the assembly stand. The protective coating is washed off using water jets under pressure at room temperature.