The fuel assembly includes at least one fuel rod and an outer channel with four sidewalls surrounding the fuel rod, the outer channel having a configuration based on a position of the fuel assembly within a core of the nuclear reactor, wherein at least a first select sidewall, of the four sidewalls of the outer channel, is a reinforced sidewall, the remaining sidewalls of the outer channel, other than the at least a first select sidewall, are non-reinforced sidewalls, the at least a first select sidewall being in a controlled location that faces and is directly adjacent to a control blade that is to be utilized in the nuclear reactor, wherein an entirety of the reinforced sidewall as a whole is at least one of thicker and made from a material that is more resistant to radiation-induced deformation as compared to an entirety of the non-reinforced sidewalls.

The fuel assembly includes at least one fuel rod and an outer channel with four sidewalls surrounding the fuel rod, the outer channel having a configuration based on a position of the fuel assembly within a core of the nuclear reactor, wherein at least a first select sidewall, of the four sidewalls of the outer channel, is a reinforced sidewall, the remaining sidewalls of the outer channel, other than the at least a first select sidewall, are non-reinforced sidewalls, the at least a first select sidewall being in a controlled location that faces and is directly adjacent to a control blade that is to be utilized in the nuclear reactor, wherein an entirety of the reinforced sidewall as a whole is at least one of thicker and made from a material that is more resistant to radiation-induced deformation as compared to an entirety of the non-reinforced sidewalls.

A method for the manufacture of a three-dimensional object using a refractory matrix material is provided. The method includes the additive manufacture of a green body from a powder-based refractory matrix material followed by densification via chemical vapor infiltration (CVI). The refractory matrix material can be a refractory ceramic (e.g., silicon carbide, zirconium carbide, or graphite) or a refractory metal (e.g., molybdenum or tungsten). In one embodiment, the matrix material is deposited according to a binder-jet printing process to produce a green body having a complex geometry. The CVI process increases its density, provides a hermetic seal, and yields an object with mechanical integrity. The residual binder content dissociates and is removed from the green body prior to the start of the CVI process as temperatures increase in the CVI reactor. The CVI process selective deposits a fully dense coating on all internal and external surfaces of the finished object.

A method for the manufacture of a three-dimensional object using a refractory matrix material is provided. The method includes the additive manufacture of a green body from a powder-based refractory matrix material followed by densification via chemical vapor infiltration (CVI). The refractory matrix material can be a refractory ceramic (e.g., silicon carbide, zirconium carbide, or graphite) or a refractory metal (e.g., molybdenum or tungsten). In one embodiment, the matrix material is deposited according to a binder-jet printing process to produce a green body having a complex geometry. The CVI process increases its density, provides a hermetic seal, and yields an object with mechanical integrity. The residual binder content dissociates and is removed from the green body prior to the start of the CVI process as temperatures increase in the CVI reactor. The CVI process selective deposits a fully dense coating on all internal and external surfaces of the finished object.

A zirconium alloy nuclear reactor cylindrical cladding has an inner Zr substrate surface, an outer volume of protective material, and an integrated middle volume of zirconium oxide, zirconium and protective material, where the protective material is applied by impaction at a velocity greater than 340 meters/second to provide the integrated middle volume resulting in structural integrity for the cladding.

A zirconium alloy nuclear reactor cylindrical cladding has an inner Zr substrate surface, an outer volume of protective material, and an integrated middle volume of zirconium oxide, zirconium and protective material, where the protective material is applied by impaction at a velocity greater than 340 meters/second to provide the integrated middle volume resulting in structural integrity for the cladding.

A zirconium alloy nuclear reactor cylindrical cladding has an inner Zr substrate surface (10), an outer volume of protective material (22), and an integrated middle volume (20) of zirconium oxide, zirconium and protective material, where the protective material is applied by impaction at a velocity greater than 340 meters/second to provide the integrated middle volume (20) resulting in structural integrity for the cladding.

A zirconium alloy nuclear reactor cylindrical cladding has an inner Zr substrate surface (10), an outer volume of protective material (22), and an integrated middle volume (20) of zirconium oxide, zirconium and protective material, where the protective material is applied by impaction at a velocity greater than 340 meters/second to provide the integrated middle volume (20) resulting in structural integrity for the cladding.

A fuel channel for a nuclear power boiling water reactor is configured to include a bundle of fuel rods with nuclear fuel. The fuel channel is made of a sheet material and has a plurality of sides which have an elongated shape and which are connected to each other such that a corner with an elongated shape is formed where two adjacent sides meet. In one or more corners, the sheet materials from the two adjacent sides overlap with each other such that there is a corner region with double sheet material consisting of the overlapping sheet material from one of the two sides and the overlapping sheet material from the other of the two sides.

A fuel channel for a nuclear power boiling water reactor is configured to include a bundle of fuel rods with nuclear fuel. The fuel channel is made of a sheet material and has a plurality of sides which have an elongated shape and which are connected to each other such that a corner with an elongated shape is formed where two adjacent sides meet. In one or more corners, the sheet materials from the two adjacent sides overlap with each other such that there is a corner region with double sheet material consisting of the overlapping sheet material from one of the two sides and the overlapping sheet material from the other of the two sides.