System and method for characterizing material condition. The system includes a sensor, impedance instrument and processing unit to collect measurements and assess material properties. A model of the system may be used to enable accurate measurements of multiple material properties. A cylindrical model for an electromagnetic field sensor is disclosed for modeling substantially cylindrically symmetric material systems. Sensor designs and data processing approaches are provided to focus the sensitivity of the sensor to localize material conditions. Improved calibration methods are shown. Sizing algorithms are provided to estimate the size of defects such as cracks and corrosion. Corrective measures are provided where the actual material configuration differs from the data processing assumptions. Methods are provided for use of the system to characterize material condition, and detailed illustration is given for corrosion, stress, weld, heat treat, and mechanical damage assessment.

A method and system for visualizing data to detect a collar. A method may comprise disposing an electromagnetic logging tool downhole; emitting an electromagnetic field from the transmitter; energizing a casing with the electromagnetic field to produce an eddy current; recording the eddy current from the casing with the receiver; creating a variable-density-log from the recorded eddy current; selecting a wrapping period for the variable-density-log; creating a wrapped-variable-density-log from the variable-density-log using the wrapping period; and determining at least one collar location and a pipe index with the wrapped-variable-density-log. A system for to detect a collar may comprise an electromagnetic logging tool. The electromagnetic logging tool may comprise a transmitter and a receiver, wherein the transmitter and the receiver may be a coil. The system may further comprise an information handling system.

Systems, methods and apparatuses for inspecting a tank containing a flammable fluid are provided. A vehicle configured to inspect the tank can include a propeller, a battery, a control unit, an inspection device, and a ranging device. The battery provides power to the propeller, the control unit, the inspection device, and the ranging device. The control unit generates a map of the tank. The control unit determines a first position of the vehicle on the map of the tank. The propeller moves the vehicle through the flammable fluid in the tank. The inspection device determines a quality metric of a portion of the tank. The control unit causes the propeller to move the vehicle from the first position to a second position within the tank. The control unit determines the quality metric for the portion of the tank at the second position within the tank, and stores the quality metric.

A method for the non-destructive testing of the volume of a test object, during the course of which a volume raw image of the test object is recorded by a suitable non-destructive imaging testing method. Then, those regions of the volume raw image are identified that are not to be attributed to the test object material. It is checked whether an identified region is completely embedded in regions that are to be associated with the test object material. If necessary, such a region is assimilated to those regions that are to be associated with the test object material, forming a filled volume raw image. Finally, a difference is generated between the volume raw image and the filled volume raw image, forming a first flaw image.

Embodiments relate to a system and method for detecting and remediating selective seam weld corrosion in conduits such as steel pipes that transport oil and gas products. In particular, a probe detects magnetic flux leakage in at least two orientations. Anomalies in the conduit are then identified and assessed for selective seam weld corrosion based on factors that include the magnetic flux leakage detection and the depth of the anomalies. For certain categories of assessed anomalies, the corresponding portions of the conduit are selectively remediated in accordance with these factors.

Apparatus and methods for real-time fusion of data acquired using ultrasonic and eddy current area sensors during nondestructive examination. The ultrasonic data is acquired using an array of ultrasonic transducer elements configured to enable the production and display of a C-scan of a small area. The ultrasonic transducer array may be one- or two-dimensional. The eddy current sensor can be a single pair of induction coils, a multiplicity of coil pairs, or a coil configuration in which the numbers of drive coils and sense coils are not equal. The eddy current sensor is able to provide data about the test material, such as material thickness or conductivity, to complement the ultrasonic data or enable auto-setup of the ultrasonic inspection device.

Disclosed is an eddy current inspection device for nondestructive testing. The device includes: a bobbin-shaped coil configured to be inserted into a specimen, which is an object of nondestructive testing, and to apply induction current to an inner diameter of the specimen; a reference coil configured to be inserted into a nondestructive specimen, which is a reference of the specimen, and to apply induction current to an inner diameter of the nondestructive specimen; a cylindrical manual sensor array configured to disposed in the bobbin-shaped coil and to include lines and rows; and a control module configured to select one or more frequencies of multiple frequencies, apply AC power to the bobbin-shaped coil and the reference coil, generate a square wave signal with a varying phase difference, and perform first multiplication by an applied signal and the square wave signal. Accordingly, it is possible to accurately detect a flaw.

Systems and methods for reducing effects of pipe couplings in electromagnetic log data. A method for corrosion detection comprises disposing an electromagnetic logging tool within a plurality of concentric pipes in a wellbore; obtaining electromagnetic log data along the concentric pipes; and identifying a location of at least one pipe coupling on at least one of the concentric pipes; and processing the electromagnetic log data to determine one or more attribute of the concentric pipes as a function of depth, wherein the processing uses the location of at least one pipe coupling to account for effect of the at least one pipe coupling on the electromagnetic log data.

Systems, methods and apparatuses for inspecting a tank containing a flammable fluid are provided. The method includes opening a lid of a tank containing the flammable fluid. The method includes connecting a cable to a vehicle that includes a battery and a control unit. The method includes lowering, via the cable and through an opening of the tank, the vehicle through a vapor barrier within the tank and on top of the flammable fluid. The method includes disengaging the cable from the vehicle subsequent to the vehicle contacting a floor of the tank. The method includes removing the cable from the tank. The method includes performing, via the control unit of the vehicle, a tank inspection process under battery power, the tank inspection process comprising generating a map of the tank and determining a quality metric for a portion of the tank corresponding to a location on the generated map.

Systems, methods and apparatuses for inspecting a tank containing a flammable fluid are provided. The system includes a vehicle having a battery, a control unit, an inspection device having one or more conductors, and a ranging device. The inspection device receives, from the control unit, a command to initiate inspection at the first position on the map. The inspection device changes a magnetic field in the one or more conductors to induce loops of electric current that extend towards a portion of the tank corresponding to the first position on the map. The inspection device detects values corresponding to the induced loops of electric current at the portion of the tank corresponding to the first position on the map. The inspection device provides, to the control unit, the detected values to cause the control unit to determine a quality metric and store the quality metric.