A monolithic precursor test coupon includes a first grip portion, a second grip portion, and an intermediate portion, interconnecting the first grip portion and the second grip portion. The monolithic precursor test coupon also includes runners, directly interconnecting the first grip portion and the second grip portion and not directly connected to the intermediate portion. The first grip portion, the second grip portion, the intermediate portion, and the runners are composed of a substance that comprises metal powder and that is in a green state.

An experiment device for aiding in measuring abrasion of a conveyer, and a method for detecting abrasion of a conveyer, are provided. The device includes a rack, a reciprocation sliding mechanism, a speed adjusting mechanism and a crankshaft. The reciprocation sliding mechanism can include scrapers and scraper chains, and the scraper chains can be arranged between an upper-layer scraper and a lower-layer scraper. The speed adjusting mechanism can include a motor, a friction driving wheel and a friction driven wheel, and the motor is connected with the friction driving wheel through a motor shaft. The friction driving wheel slides on a shaft in an axial direction, and speed adjustment can be achieved by changing the distance between the centers of the friction driving wheel and the friction driven wheel.

A method of testing a material sample of a type used in a wall of a structure in a standard test for in-plane fracture toughness evaluation. The method comprises obtaining a sample having a lateral length no larger than a thickness of the wall of the structure, shaping the sample to have (a) a bottom surface, (b) a profiled top surface having a central notch, (c) a first coupling feature on a first side of the central notch, and (d) a second coupling feature on a second side of the central notch, assembling a test specimen which increases the width of the sample beyond the lateral width by coupling a first lateral extension to the first coupling feature and a second lateral extension to the second coupling feature, and applying a standard fracture toughness test to the so-assembled test specimen and sample to evaluate the fracture toughness of the sample.

A method for testing for hydrogen embrittlement, including mounting a container around a steel alloy test specimen, the container having a closed bottom below a notched area on the test specimen and an open upper end above the notched area; applying a tensile load to the test specimen and sustaining the load for a selected duration to incubate potential hydrogen embrittlement cracks with a sub-critical flaw size if sufficient hydrogen in dangerous levels is present in the test specimen; then, while sustaining the load, dispensing a cryogenic fluid into the container, immersing and chilling the notched area, reducing the sub-critical flaw size for any hydrogen embrittlement cracks incubated; and with the sustained load, fracturing the notched area if the sub-critical flaw size of any hydrogen embrittlement cracks incubated reaches a critical flaw size.

An example method for identifying an internal flaw in a part produced using additive manufacturing includes calculating a proof load of a part, in which the proof load is a load that when applied to the part will cause the part to fail based on presence of an internal flaw in the part, determining whether the part can withstand the proof load based on a geometry of the part and static strength data, and based on a determination that the part can withstand the proof load, applying the proof load to the part during a compliance test of the part. The proof load causes the part to fracture, when applied to the part, based on presence of the internal flaw in the part that is of a threshold size at which the internal flaw would cause cracking and potential part failure when the part is placed under the operational load.

After obtaining a rectangular parallelepiped piece in which a first base metal, a weld zone and a second base metal are arranged so as to be aligned in the longitudinal direction from a joint steel member, a portion of the weld zone is cut to provide a slit-shaped notch portion in the piece. A first conductive member is arranged above a surface of the piece that includes an edge on one side of the notch portion in the longitudinal direction, a second conductive member is arranged above a surface of the piece that includes an edge on the other side of the notch portion in the longitudinal direction, and the first and second conductive members are fixed to the piece. A gap between the first conductive member and the second conductive member in the longitudinal direction is set to a predetermined space. The first conductive member and the second conductive member are electrically connected to an external power supply, respectively, and a bending load is applied to the piece in a direction such that the notch portion closes. The bending load is removed once contact between the first conductive member and the second conductive member is electrically ascertained, and thereafter a fatigue precrack is formed at a tip of the notch portion to obtain a CTOD test specimen.

Disclosed are a hole expansion ratio testing device, a hole expansion ratio testing method, and an operation program. The hole expansion ratio testing device includes a chucking unit configured to chuck a plate member having a hole, a punching unit inserted into the hole and configured to expand the hole, an image acquisition unit configured to acquire an image of the hole expanded by the punching unit, and an analysis unit configured to extract an interest area corresponding to the hole from the acquired image, linearize the interest area, and provide information on a crack as a blob changes due to the linearization.

Disclosed is an anti-buckling jig of a fracture toughness test. The anti-buckling jig includes: a first jig unit provided in a form of surrounding one side surface of a specimen; a second jig unit provided in a form of surrounding the other side surface of the specimen; and a screw provided to allow the first jig unit and the second jig unit to be coupled to each other. During the fracture toughness test of the specimen, the first jig unit and the second jig unit simultaneously support both sides of the specimen, so that the specimen is cracked in a single direction.

A method of testing a material sample of a type used in a wall of a structure in a standard test for in-plane fracture toughness evaluation. The method comprises obtaining a sample having a lateral length no larger than a thickness of the wall of the structure, shaping the sample to have (a) a bottom surface, (b) a profiled top surface having a central notch, (c) a first coupling feature on a first side of the central notch, and (d) a second coupling feature on a second side of the central notch, assembling a test specimen which increases the width of the sample beyond the lateral width by coupling a first lateral extension to the first coupling feature and a second lateral extension to the second coupling feature, and applying a standard fracture toughness test to the so-assembled test specimen and sample to evaluate the fracture toughness of the sample.

A method includes two or more reference strain gradient information being a relationship between the strain at the hole edge and a strain gradient along a radial direction. Hole expansion forming is performed on the evaluation metal sheet under the same forming conditions as respective forming conditions corresponding to at least two pieces of the reference strain gradient information to obtain at least two limit hole expansion ratios at a hole expansion limit of the evaluation metal sheet. A formable region of the evaluation metal sheet is obtained from the at least two pieces of the reference strain gradient information and the obtained at least two limit hole expansion ratios at the hole expansion limit. Stretch flange cracking at the sheared end face of the evaluation metal sheet is evaluated by the obtained formable region.