A method for the production of an elastic laminate, with the following steps in a production line: coextrudeing a first web of elastic film with at least three layers, with at least two different polymer materials, to feed contemporaneously said coextruded first elastic film web and two second nonwoven webs to a thermal, binding calender, wherein the first elastic film web is arranged between said two second nonwoven webs when entering the calender; wherein said first elastic film web, during the movement from the coextrusion step to the thermal binding step, passes from a melted state, to a solidified and cold state when entering the calender, to join, through spot welding in said calender, said second nonwoven webs with respective opposite outer layers of said first elastic film web, thus producing an intermediate web, to stretch mechanically said intermediate web according to a direction transverse to the same web.

An elastic diaper element is provided that includes an elastic layer (1) and at least one layer (2) made of a non-woven. The elastic element has connecting regions (5) between the elastic layer (1) and the non-woven layer (2). The connecting regions (5) extend in a preferred direction. The non-woven layer (2) is corrugated when the diaper element is in the unstretched condition in order to provide regions (6) as a reserve allowing stretching. The connecting regions (5) have interruptions (10) along their extent.

A method of making a laminate for an absorbent article is provided. The laminate comprises elastic elements disposed at least partially intermediate two substrates. The first substrate has a primary fiber bond pattern formed therein and comprising a plurality of primary fiber bonds. The method comprises forming densified regions in the first substrate. A perimeter of each of the densified regions is larger than a perimeter of each of the primary fiber bonds. The densified regions together form a pattern of densified regions in the first substrate. The method comprises adhesively attaching the elastic elements to the first substrate, joining the second substrate to the first substrate or to some of the elastic elements, and forming a plurality of rugosities in the first substrate by allowing the elastic elements to at least partially contract. The frequency and amplitude ranges of the rugosities result from the pattern of the densified regions.

The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. Aspects of the methods for assembling elastomeric laminates may utilize elastic strands supplied from beams that may be joined with first and second substrates, and may be configured to carry out various types of operations, such as bonding and splicing operations.

Methods and apparatuses for producing a zoned and/or layered substrate are described. A substrate can include a first layer including a first zone, a second zone, and an interface between zones. The first zone can include a plurality of fibers. The second zone can include a plurality of fibers and can be offset from the first zone in a cross-direction. The interface can include at least some of the plurality of fibers of the first zone and at least some of the plurality of fibers of the second zone to provide a purity gradient with a transition width less than 3.8 cm as defined by the Purity Gradient Test Method as described herein.

The present disclosure relates to assembling elastic laminates that may be used to make absorbent article components. Methods herein may include an anvil adapted to rotate about an axis of rotation, wherein first and second spreader mechanisms adjacent the anvil roll are axially and angularly displaced from each other with respect to the axis of rotation. During the assembly process, a substrate may be advanced in a machine direction onto the rotating anvil. The first spreader mechanism stretches a first elastic material in the cross direction, and the second spreader mechanism stretches a second elastic material in the cross direction. The stretched first and second elastic materials advance from the spreader mechanisms and onto the substrate on the anvil roll. The combined and elastic materials may then be ultrasonically bonded together on the anvil to form at least one elastic laminate.

A patterned apertured web is disclosed. The patterned apertured web includes a plurality of land areas in the patterned apertured web and a plurality of apertures defined in the patterned apertured web. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured web has an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test herein. The plurality of apertures include a first set of apertures defining a first shape and a second set of apertures defining a second shape. The first shape is positioned within the second shape.

A nonwoven composite that has a dimension in a machine direction and a cross-machine direction is provided. The composite comprises a nonwoven facing positioned adjacent to an elastic film. The nonwoven facing contains a spunbond web that is formed by necking a base spunbond web. The base spunbond web includes a plurality of fibers generally oriented in the machine direction and exhibiting a machine direction tensile strength and cross-machine direction tensile strength. The ratio of the machine direction tensile strength to the cross-machine direction tensile strength is about 4:1 or more.

An absorbent article such as a diaper comprising an acquisition layer with one or more longitudinally-extending stretch openings is provided. The stretch openings may be obtained by slitting and stretching an acquisition layer material. The topsheet forms recesses at the wearer-facing surface of the absorbent article as it folds inside the stretch openings. The stretch openings may provide a three dimensional profile on the wearer-facing side of the absorbent article in a simple and cost effective manner.

A textile for use as a reusable pad, e.g., a reusable incontinence pad, is provided that is intended to wick and retain moisture or liquid(s), such as bodily fluids (e.g., urine, blood, etc.), away from users of their incontinence pad. Moisture or liquid deposited on an upper surface of the incontinence pad is wicked through one or more layers of material included in the incontinence pad via an increasing capillary gradient using capillary forces. The incontinence pad relies on capillary forces to drive moisture from the incontinent person into the inner layer(s) of the incontinence pad, and leaving a top layer of the incontinence pad dry to the touch. A gradient of capillary size can be present in the incontinence pad in a direction away from the incontinent person, which accordingly encourages liquid to migrate away from the incontinent person and be desirably retained therein.