The present disclosure relates to methods and apparatuses for assembling disposable pant diapers having contoured elastic belts. During the assembly process, opposing end regions of chassis are connected with the elastic belts in the form of first and second continuous elastic laminates. The chassis are then folded to place the elastic laminates into a facing relationship. The inner longitudinal edges of one or both the elastic laminates are then cut to define a contoured shape. Discrete pieces of trim material may be removed from one or both the elastic laminates, and the first and second continuous elastic laminates are cut in the cross direction to form discrete pant diapers. In some configurations, a single knife both removes the trim material and cuts the elastic laminates in cross direction. And in some configurations, a first knife removes the trim material and a second knife cuts the elastic laminates in cross direction.

A method for producing a chassis web for a disposable pant article, the method including feeding a first continuous base web in a machine direction; attaching a continuous elastic waistband component to the first base web in an attachment area extending in the machine direction; attaching a second continuous base web to the first continuous base web and the continuous waistband component, covering at least the continuous waistband component, thereby forming a compound base web having first and second side edges, the attachment area being spaced apart from at least one of the first and second side edges of the compound base web; severing the compound base web and the attached waistband component by cutting; shifting positions of the first panel web and the second panel web in a cross machine direction; forming a coherent chassis web.

A manufacturing method for customized fast moving consumer goods (FMCG) comprising the production of the customized goods in a main production process stream or a side stream. The method further comprises temporarily storing the customized goods in a side stream process and subsequently re-inserting said goods into the main production process stream. The customized goods may be finally packaged in a dedicated pack or in a pack that also contains non-customized goods. The method is suitable for, but not limited to, articles such as diapers, absorbent products, tissues and other hygienic products.

Methods for forming absorbent articles and side seam bonds of absorbent articles are described. In one embodiment, a method of forming absorbent articles may comprise advancing webs, coupling absorbent cores to the webs intermittently to form open absorbent article chassis, folding the absorbent article chassis, forming a first side seam bond first bond pair between a first region of the webs and a second region of the webs with a first ultrasonic horn, forming a second side seam bond of the bond pair between the first region and the second region with a second ultrasonic horn, the first bond being associated with a first absorbent article chassis and the second side seam bond being associated with a second absorbent article chassis, and cutting the folded absorbent article chassis between the first bond and the second bond to separate the first absorbent article chassis from the second absorbent article chassis.

Disclosed is a method of manufacturing a wearable article assembled by a front belt, a back belt, and a central chassis, the central chassis having a front waist region and a back waist region separated from each other by a crotch region, wherein at least one of the front belt and the back belt is formed by an elastic belt, the method may comprise making the elastic belt and joining to the central chassis by the steps of: 1) advancing a first layer of continuous sheet having a first surface and an opposing second surface in a machine direction and defining a width in a cross machine direction; 2) advancing a second layer of continuous sheet having a first surface and an opposing second surface in the machine direction and having a smaller width than the first layer of continuous sheet; 3) advancing a first group of elastic bodies in the machine direction in a stretched state; 4) joining the first group of elastic bodies between the first surface of the first layer and the first surface of the second layer of continuous sheets to form a primary elastic belt precursor; 5) advancing a second group of elastic bodies in the machine direction in a stretched state; 6) joining the second group of elastic bodies to the first surface of the first layer of continuous sheet of the primary elastic belt precursor; 7) joining the central chassis to the second surface of the second layer of continuous sheet; and 8) folding the first layer of continuous sheet to form a first layer fold over of continuous sheet, such that at least one of the second group of elastic bodies is directly joined between the first surface of the first layer of continuous sheet and the first surface of the first layer fold over of continuous sheet.

A process for deforming a web is disclosed. The steps include forming a plurality of microscopic aberrations in a first layer and/or second layer of a precursor web. The microscopic aberrations comprising sidewalls and an aperture disposed at a distal end of the sidewalls. The first layer extends laterally outboard more than the second layer. The precursor web is advanced to a forming unit. The plurality of macroscopic features is simultaneously formed in the precursor web, including first and second features; the first features are disposed in an area of overlap between the first and second layer; the second features are disposed in an area laterally outboard of the second layer; the microscopic aberrations extend in a first direction from the precursor web; the first and second features extend in a second direction from the precursor web; and wherein the first direction is opposite the second direction.

The present invention relates to a method of applying absorbent gelling material (AGM) granules by indirect printing onto an carrier layer for use in an absorbent article, particularly diaper for babies or adults, training pants, pull-up diapers (diaper pants), sanitary napkins, panty liners or the like. These articles typically comprise the carrier layer with the AGM particles together with further layers, making up the complete article.

An apparatus for manufacturing an article including an absorbent body includes: first and second rolls, in cooperation with each other, for trimming a continuous laminate to be the absorbent body so as to successively form the narrowed portions along the continuous laminate; a third roll for rotating in contact with the second roll to receive the continuous laminate from the second roll; and a separating cutter for successively severing the continuous laminate being carried by the third roll into units of individual articles, thereby obtaining the absorbent body.

A product including a feminine hygiene pad in a folded configuration provided within an individualized envelope package is disclosed. The pad is folded separately of the envelope package and is entirely contained within the package. The package has a rectangular shape and includes a section of polymeric film, a pair of side seams, and a closure flap overlapping an opening edge, wherein the package is configured to create an access opening upon lifting of the closure flap, while allowing material along the side seams to remain unseparated.

Aspects of the present disclosure relate to absorbent articles with waist panels forming a pocket and bonding arrangements defining reinforced zones. A waist panel may be connected with an absorbent chassis. The waist panel may be bonded with components in first and second zones of mechanical bonds in first and second lateral end regions. The waist panel may also be bonded with components in first and second zones of adhesive in the first and second lateral end regions. The first and second zones of adhesive may be adjacent the inboard lateral edge and may overlap the first and second mechanical bond zones. In addition, a third zone of adhesive adjacent the outboard lateral edge of the waist panel may bond the waist panel with the chassis. The mechanical bond zones may also overlap with the third zone of adhesive.