A method of manufacturing hybrid cable applicable in oil wells provides an FIMT, a conductor layer formed by continuous laser welding and cylindrically covered the outer surface of the FIMT, the outer cylindrical surface of the conductor layer being covered with a high temperature resistant insulating layer by a continuous extrusion method or by wrapped helically with insulating tapes around the outer surface of the conductor layer and the external steel tube cylindrically covered the outer surface of the insulating layer. The conductor layer is coaxial with the FIMT, the inner space of the hybrid cable to accommodating excess length of the optical fiber to allow for thermal expansions and tensile stress on the optical cable. The thickness of the insulating layer cylindrically covering the outer surface of the conductor layer is able to be increased, improving the insulating property.

A flame-retardant optical cable is disclosed which includes a polymeric central loose tube housing optical fibres, a metallic armour surrounding the polymeric central loose tube, and a multi-layered sheath surrounding and in direct contact with the metallic armour. The multi-layered sheath includes an inner layer, an intermediate layer, and an outer layer, all made of a LSoH flame-retardant material. The LSoH flame-retardant material of the intermediate layer has a limiting oxygen index (LOI) higher than the LOI of the LSoH flame-retardant material of the inner layer and of the outer layer. Such cable has improved flame-retardant properties, particularly in terms of slowing flame propagation, heat release, droplets and emission of smokes, when it is exposed to flames during fire.

A downhole strain sensing cable includes a core optical unit which includes a plurality of optical fibers. A fiber-reinforced polymer matrix layer surrounds and contacts the core optical unit. An extrusion layer surrounds and contacts the fiber-reinforced polymer matrix layer. An outer metal tube surrounds and contacts the extrusion layer.

Various embodiments include methods and apparatus structured to increase efficiencies of a drilling operation. These efficiencies may be realized with a fiber cable located in a wellbore at a well site, where the fiber cable can include an optical fiber disposed as a single handed helix in the fiber cable, where the optical fiber is disposed in the cable without having helix hand reversal. Construction of such fiber cables may include applying a twist to the optical fiber during insertion of the optical fiber into the fiber cable in a tubing process in which control of an amount of the twist to form a portion of the optical fiber can control excess fiber length in the tube. Additional apparatus, systems, and methods can be implemented in a variety of applications.

A fire-resistant optical fibre cable includes a core having a central strength member and buffer tubes arranged around the central strength member. Each buffer tube contains optical fibres. A mica layer is arranged around the core. A glass yarn layer surrounds and is in direct contact with the mica layer. Metal armour surrounds the glass yarn layer. A multi-layered sheath surrounds and is in direct contact with the armour. The sheath includes a first layer, a second layer surrounding and in contact with the first layer, and a third layer in a radial inner position with respect to the first layer and in direct contact thereto. The first, second and third layers are made of LS0H flame-retardant material. The LS0H material of the first layer has an LOI higher than the LOI of the LS0H material of the second and third layers. The second layer is the cable outermost layer.

An optical-fiber ribbon having excellent flexibility, strength, and robustness includes optical fibers having a sacrificial, outer release layer that facilitates separation of an optical fiber from the optical-fiber ribbon without damaging the optical fiber's glass core, glass cladding, primary coating, secondary coating, and ink layer, if present.

Provided is a method of manufacturing a downhole cable, the method including, forming a helical shape in an outer circumferential surface of a metal tube, the metal tube having a fiber element housed therein, and stranding a copper element in a helical space formed by the metallic tube. Also provided is a downhole cable including, a metallic tube having a helical space in an outer circumferential surface thereof, wherein the metallic tube has a fiber element housed therein, and a copper element disposed in a helical space formed by the steel tube. Double-tube and multi-tube configurations of the downhole cable are also provided.

A hybrid cable applicable in oil wells is disclosed, comprising a FIMT, a conductor layer formed by continuous laser welding and cylindrically covered the outer surface of the FIMT, the outer cylindrical surface of the conductor layer being covered with a high temperature resistant insulating layer by a continuous extrusion method or by wrapped helically with insulating tapes around the outer surface of the conductor layer and the external steel tube cylindrically covered the outer surface of the insulating layer. The conductor layer is coaxial with the FIMT, the inner space of the hybrid cable to accommodating excess length of the optical fiber for thermal expansions or the tensile stress of the optical cable. The thickness of the insulating layer cylindrically covered the outer surface of the conductor layer can be increased, thereby improving the insulating property. A method of manufacturing such hybrid cable is disclosed.

A telecommunications cable jacket insertion system operates to insert a telecommunication cable into a jacket after the jacket has been separately extruded. The system includes a jacket having structures for easily inserting a cable therein over a long distance in a field location. The system can further include a tool for facilitating the insertion of the cable into the jacket. Further, a cabling system includes a cable assembly that is disaggregated into a robust outer jacketing portion and a manageable fiber optic cable portion. For regions of a cable installation where a robust cable construction is desired, the manageable fiber optic cable portion is sheathed or otherwise contained within the robust outer jacketing portion. For regions of a cable installation where a robust cable construction is not needed, the manageable fiber optic cable portion extends beyond or outside of the robust outer jacketing portion.

An optical cable includes a plurality of optical fibers sealed within a metal tube, a polymer inner sheath surrounding the metal tube and operatively connected to the metal tube, and an outer sheath disposed over the polymer inner sheath.