A method for grinding the toothing or the profile of a workpiece that has an axis of rotation and wherein an allowance is ground away from the surface of the tooth flanks of the toothing or the profile. The method includes the following steps: a) measuring the position of the surface of the tooth flanks of the toothing or the profile, wherein the measuring is carried out in at least two positions of the workpiece, which are arranged offset in the direction of the axis of rotation; b) determining the actually existing allowance of the workpiece that has not yet been ground, based on the measurement values from step a); c) determining at least one grinding parameter so that the material removal per time has a predetermined value or does not exceed a predefined value during grinding; and d) grinding the workpiece with the grinding parameters established in step c).

The present disclosure is directed toward a system that includes a first optical sensor, a second optical sensor, and a gear feature controller. The first optical sensor measures a plurality of first distances measured from a first reference point to a surface provided between a pair of adjacent teeth among a plurality of teeth circumferentially distributed about a first side of a gear. The second optical sensor measures a plurality of second distances measured from a second reference point to a surface along a second side of the gear opposite the first side. The gear feature controller configured to determine a stock removal amount of the gear based on the first distances and the second distances.

Provided is a numerical controller capable of shortening cycle time while maintaining machining accuracy of a rigid tap. The numerical controller includes: a rigid tap control unit that executes a rigid tap by synchronizing rotational speed of a spindle with feedrate; a synchronization error monitoring unit that starts or terminates monitoring of a synchronization error between the rotational speed of the spindle and the feedrate at a point R set to a height equal to or higher than a top of a workpiece; and a workpiece top detection unit that detects a position of the workpiece top. The synchronization error monitoring unit starts monitoring the synchronization error at the position of the workpiece top instead of the point R.

To provide a numerical controller for a machine tool capable of shredding chips efficiently along one path by making oscillating motion involving synchronization between multiple axes and intermittently making cutting-out motion and cutting-in motion. A controller is for a machine tool used for thread cutting of a work as a target of the thread cutting using multiple axes, comprising: a movement command generation unit that generates a movement command for the multiple axes; an oscillation command generation unit that generates an oscillation command for causing a work rotary axis, a tool feed axis, and a radial direction motion axis to make oscillating motion involving synchronization between these three axes, the oscillation command being for causing a cutting tool to make motion of departing from the work while making cutting-out motion on the work and make cutting-in motion on the work intermittently; and an adder that adds the movement command and the oscillation command and outputs a total movement command resulting from the addition.

The present disclosure relates to a handheld tool, a method of adjusting a shape of a handle body and an apparatus using the same. The handheld tool includes a tool head; a handle body connected to the tool head; a ranger configured to scan and measure a radius of rotation of the handle body, wherein the radius of rotation of the handle body indicates a minimum value of a maximum unobstructed length of the handle body in each radial direction of a rotation direction; and a controller connected to the handle body and the ranger and configured to: detect an operation instruction with regard to the tool, and in response to the operation instruction, control the ranger to measure the radius of rotation of the handle body and adjust a shape of the handle body based on the measured radius of rotation.

A method for grinding a workpiece with a toothing or a profile, in which, in a single workpiece clamping operation in the grinding machine, the toothing or the profile is pre-machined using a rough-grinding tool in a first step and then the toothing or the profile is finished using a smooth-grinding tool in a second step. Simultaneously with the first working step, the toothing or the profile is measured by at least one sensor, wherein a geometric variable defining the toothing or the profile or a variable linked to the geometry is measured, and wherein the deviation of the measured geometric variable or of the variable linked to the geometry is determined from a target value in the machine control.

A method for deburring a gear blank includes correcting chamfer sizes, chamfer shapes and chamfer symmetry at tooth edges which were produced with a deburring cutter with a strongly asymmetric tooth shape (ChamferCut). The chamfers are semi-automatically corrected by coupling the movement of several axes of a gear cutting machine, including a workpiece axis of rotation C.sub.1, spatial shifting axes of a machine column Z.sub.1, X.sub.1, and Y.sub.1, and a V.sub.1-axis corresponding to the tool axis. The method further includes specifying a correction in the axial direction in one of the axes Z.sub.1, V.sub.1 and C.sub.1, and calculating the correction amount of further axes by the controller depending on the specified axis.

A main spindle controller of a machine tool varies a rotation speed of a main spindle that grips a workpiece to a varied maximum speed higher than a reference rotation speed set value as a set value of a reference rotation speed by a variation width set value as a set value of a variation width or a varied minimum speed lower than the reference rotation speed set value by the variation width set value in units of the tool path. At the same time, the main spindle controller refers to speed condition information that indicates a condition of the preliminarily stored reference rotation speed and variation width assuming that a chatter vibration is to be reduced, and when at least one of the reference rotation speed set value and the variation width set value does not satisfy the condition of the speed condition information.

A method wherein by reducing the amount of current, and therefore torque, to the linear servo motor (50) and/or rotary servo motor (52) of a loader mechanism (9), the loader mechanism is operable for determining proper workpiece positioning in a machine tool such as a gear manufacturing machine, particularly a machine (4) for manufacturing bevel and hypoid gears.

A method of preparing a machining process of a toothed workpiece rotatably drivable around its rotation axis, the machining process to be executed by a tool rotatably drivable around its rotation axis, wherein, for establishing a synchronized matching engagement of the tool with the workpiece toothing, a contact with the workpiece can be or is generated by performing a movement via a positioning axis, and, by means of a surveillance of a movement dedicated to an axis of motion, a contact to the workpiece is used for establishing information about a relative rotary position of the workpiece, whereby the contact is made by a portion of the tool and the dedicated axis of motion is an axis capable to move or rotate the workpiece or the tool but which is not the positioning axis.