Embodiments include systems and methods of in-line mixing of hydrocarbon liquids and/or renewable liquids from a plurality of tanks into a single pipeline based on density or gravity. According to an embodiment, a method of admixing hydrocarbon liquids from a plurality of tanks into a single pipeline to provide in-line mixing thereof includes initiating a blending process. The blending process including continuously blending two or more liquids over a period of time, each of the two or more liquids stored in corresponding tanks, each of the corresponding tanks connected, via pipeline, to a blend pipe thereby blending the two or more liquids into a blended liquid. The method further includes determining a density of each of the two or more liquids to be blended during the blending process. The method includes, in response to a determination that the blend process has not finished and after the passage of a specified time interval, determining an actual blend density of the blended liquid, via a blend sensor connected to the blend pipe, the blended liquid flowing through the blend pipe and in contact with the blend sensor, and the specified time interval less than a total duration of the blending process. The method includes determining an actual blend density of the blended liquid, via a blend sensor connected to the blend pipe, the blended liquid flowing through the blend pipe and in contact with the blend sensor, and the specified time interval less than a total duration of the blending process; comparing the actual blend density with a target blend density; and in response to a difference, based on the comparison, of the actual blend density and target blend density determining a corrected ratio based on each density of the two or more liquids, the actual blend density, and the target blend density and adjusting, via one or more flow control devices, flow of one or more of the two or more liquids, based on the corrected ratio.

Systems and methods for monitoring system health of a well cementing operation are disclosed. A well cementing system includes several fluid pathways and holding/mixing containers. A series of sensors monitors the status of the fluid pathways and the holding/mixing containers. There are redundancies in the fluid pathways, and a preferred order in which the fluid pathways are used. Under normal conditions the fluid for the cementing operation is moved from place to place via the most desired pathway. If the sensors detect a fault, the next-most desired fluid pathway is used. If there are no available fluid pathways, an alarm is issued.

A pump control system includes an additive pump, the additive pump being fluidly coupled to a component of a hydraulic fracturing system. The system also includes an additive container, the additive container configured to provide an additive to the additive pump via a flow path. The system further includes a diversion system, arranged within the flow path between the additive pump and the component of the hydraulic fracturing system, the diversion system configured to redirected at least a portion of additive directed toward the component of the hydraulic fracturing system. The system includes a calibration system configured to receive the redirected portion of the additive, the calibration system adapted to adjust one or more operational parameters of the additive pump responsive to an evaluation of a flow parameter of the redirected portion of the additive.

Methods and systems of admixing hydrocarbon liquids from two or more sets of tanks into a single pipeline to provide in-line mixing thereof. In an embodiment of the in-line mixing system, hydrocarbon liquids stored in at least one tank of each of two or more sets of tanks positioned at a tank farm are blended into a blend flow pipe via in-line mixing and the blended mixture is pumped through a single pipeline. In one or more embodiments, the in-line mixing system employs a separate spillback or recirculation loop that is fluidly connected to each set of the two or more sets of tanks to control the flow of the hydrocarbon fluid/liquid from each set of tanks to the blend flow pipe. Associated methods of operating one or more embodiments of the system include regulation of spillback or recirculation loop flow rate and/or pressure to drive the actual blend ratio towards a desired blend ratio.

A solvent delivery subsystem for a chromatography device performs relatively low pressure, high flow mixing of solvents to form a gradient and subsequent high pressure, low flow delivery of the gradient to the separation column. The mixing of the gradient is independent and does not interfere with the gradient delivery. To form the gradient, the outputs of an aqueous pump and an organic pump are mixed to fill a storage capillary while a downstream point from the storage capillary is vented to atmosphere. After gradient formation, the vent to atmosphere is closed, the solvent delivery system rises to high pressure, and only the aqueous pump runs for gradient delivery. To maintain integrity of the fluid stream, the solvent delivery system uses feed forward compensation and controls at least one parameter selected from the group consisting of pressure and flow in the conduit means to follow a gradual ramp.

A plural component dispensing system includes a dispensing device, first and second fluid component sources, a system controller, and an operator interface device. The first fluid component source is connected to the dispensing device to deliver the first fluid component to the dispensing device. The second fluid component source is connected to the dispensing device to deliver the second fluid component to the dispensing device. The system controller is connected to regulate operation of the first fluid component source and the second fluid component source to produce a target ratio of the first fluid component and the second fluid component at the dispensing device. The operator interface device is remote from and operatively connected to the system controller. The operator interface device is configured to output system state information received from the system controller and to receive operator input to control an operational state of the system controller.

Systems and methods for applying a mixed material to a substrate are disclosed herein. The method includes receiving dispensing operating parameters and dispensing first and second materials at first and second material flow rates and determining amounts of the first and second materials dispensed. The method also includes automatically adjusting the dispensing of the first and second materials to adjusted first and second material flow rates based upon the determined amounts of the first and second materials dispensed. The method includes pumping the first and second materials at the adjusted first and second material flow rates, mixing the first material and the second material within a chamber of a mixer to form the mixed material, and dispensing the mixed material from a dispensing nozzle onto the substrate.

A method of mixing at least two gases is provided. This method includes providing a mixture composition control, including a predetermined composition input and a composition trim input. Providing N gas flow meters, including a N gas flows, and N desired gas flow rates determined by the mixture composition control, wherein N is 3 or more. Mixing the N gas flows, thereby producing a mixed gas flow at the predetermined composition and at a line pressure. Configuring the N flow meters to adjust the N gas flows to maintain the line pressure at a predetermined value, while maintaining the predetermined composition. And adjusting the composition trim input to vary the composition of the mixed gas, without modifying the predetermined composition input.

A multi-component fluid delivery system includes a first fluid pump and a second fluid pump. The first and the second fluid pumps are not mechanically coupled to each other. The multi-component fluid delivery system further includes a control system comprising a processor configured to derive a slip ratio for the first fluid pump and the second fluid pump. The processor is additionally configured to apply a master-slave motor control to deliver a specified fluid ratio via the first and the second fluid pumps based on the slip ratio.

A fluid delivery system includes a first pressure sensor disposed on or near a spray gun and configured to monitor a first fluid, and a second pressure sensor disposed on or near the spray gun and configured to monitor a second fluid. The fluid delivery system further includes control system comprising a processor configured to receive a first signal from the first pressure sensor and to receive a second signal from the second pressure sensor. The processor is further configured to derive a pressure difference between the first and the second pressure sensor representative of a fluid pressure difference between the first fluid and the second fluid and to control one or more pumps to obtain a desired pressure difference.