A fuel core for a nuclear reactor in one embodiment includes an upper internals unit and a lower internals unit comprising nuclear fuel assemblies. The assembled fuel core includes an upper core plate, a lower core plate, and a plurality of channel boxes extending therebetween. Each channel box comprises a plurality of outer walls and inner walls collectively defining a longitudinally-extending interior channels or cells having a transverse cross sectional area configured for holding no more than a single nuclear fuel assembly in some embodiments. A cylindrical reflector circumferentially surrounds channel boxes and is engaged at opposing ends by the upper and lower core plates. Adjacent cells within each channel box are formed on opposite sides of inner walls such that the cells are separated from each other by the inner walls alone without any water gaps therebetween which benefits neutronics for some small modular reactor designs.

A fuel core for a nuclear reactor in one embodiment includes an upper internals unit and a lower internals unit comprising nuclear fuel assemblies. The assembled fuel core includes an upper core plate, a lower core plate, and a plurality of channel boxes extending therebetween. Each channel box comprises a plurality of outer walls and inner walls collectively defining a longitudinally-extending interior channels or cells having a transverse cross sectional area configured for holding no more than a single nuclear fuel assembly in some embodiments. A cylindrical reflector circumferentially surrounds channel boxes and is engaged at opposing ends by the upper and lower core plates. Adjacent cells within each channel box are formed on opposite sides of inner walls such that the cells are separated from each other by the inner walls alone without any water gaps therebetween which benefits neutronics for some small modular reactor designs.

A nuclear reactor includes a passive reactivity control nuclear fuel device located in a nuclear reactor core. The passive reactivity control nuclear fuel device includes a multiple-walled fuel chamber having an outer wall chamber and an inner wall chamber contained within the outer wall chamber. The inner wall chamber is positioned within the outer wall chamber to hold nuclear fuel in a molten fuel state within a high neutron importance region. The inner wall chamber allows at least a portion of the nuclear fuel to move in a molten fuel state to a lower neutron importance region while the molten nuclear fuel remains within the inner wall chamber as the temperature of the nuclear fuel satisfies a negative reactivity feedback expansion temperature condition. A duct contains the multiple-walled fuel chamber and flows a heat conducting fluid through the duct and in thermal communication with the outer wall chamber.

Plurality of layers form a nuclear fission reactor structure, each layer having an inner segment body, an intermediate segment body, and an outer segment body (each segment body separated by an interface). The layers include a plurality of cladding arms having involute curve shapes that spirally radiate outward from a radially inner end to a radially outer end. Chambers in the involute curve shaped cladding arm contain fuel compositions (and/or other materials such as moderators and poisons). The design of the involute curve shaped cladding arms and the composition of the materials conform to neutronic and thermal management requirements for the nuclear fission reactor and are of sufficiently common design and/or have sufficiently few variations as to reduce manufacturing complexity and manufacturing variability.

Plurality of layers form a nuclear fission reactor structure, each layer having an inner segment body, an intermediate segment body, and an outer segment body (each segment body separated by an interface). The layers include a plurality of cladding arms having involute curve shapes that spirally radiate outward from a radially inner end to a radially outer end. Chambers in the involute curve shaped cladding arm contain fuel compositions (and/or other materials such as moderators and poisons). The design of the involute curve shaped cladding arms and the composition of the materials conform to neutronic and thermal management requirements for the nuclear fission reactor and are of sufficiently common design and/or have sufficiently few variations as to reduce manufacturing complexity and manufacturing variability.

Plurality of layers form a nuclear fission reactor structure, each layer having an inner segment body, an intermediate segment body, and an outer segment body (each segment body separated by an interface). The layers include a plurality of cladding arms having involute curve shapes that spirally radiate outward from a radially inner end to a radially outer end. Chambers in the involute curve shaped cladding arms contain fuel compositions (and/or other materials such as moderators and poisons). The design of the involute curve shaped cladding arms and the composition of the materials conform to neutronic and thermal management requirements for the nuclear fission reactor and are of sufficiently common design and/or have sufficiently few variations as to reduce manufacturing complexity and manufacturing variability.

Plurality of layers form a nuclear fission reactor structure, each layer having an inner segment body, an intermediate segment body, and an outer segment body (each segment body separated by an interface). The layers include a plurality of cladding arms having involute curve shapes that spirally radiate outward from a radially inner end to a radially outer end. Chambers in the involute curve shaped cladding arms contain fuel compositions (and/or other materials such as moderators and poisons). The design of the involute curve shaped cladding arms and the composition of the materials conform to neutronic and thermal management requirements for the nuclear fission reactor and are of sufficiently common design and/or have sufficiently few variations as to reduce manufacturing complexity and manufacturing variability.

Disclosed embodiments include fuel assemblies, methods of making a fuel element, and methods of using a fuel element. A fuel element includes fuel, a fuel liner, and a cladding. The liner may be formed of one, two, three, or more layers of different materials, including different alloys have a different primary metallic component. The cladding may likewise be formed of one, two, three, or more layers of different materials. The different materials may include different alloys, different compositions, and/or different alloys in which the primary constituent of the alloy is a different material.

Disclosed embodiments include fuel assemblies, methods of making a fuel element, and methods of using a fuel element. A fuel element includes fuel, a fuel liner, and a cladding. The liner may be formed of one, two, three, or more layers of different materials, including different alloys have a different primary metallic component. The cladding may likewise be formed of one, two, three, or more layers of different materials. The different materials may include different alloys, different compositions, and/or different alloys in which the primary constituent of the alloy is a different material.

A coupon sampler for a reactor system includes a lower assembly having an in-line portion configured to receive a flow of a molten salt, and a lower assembly pipe portion extending transverse from the in-line portion and defining a lower channel therethrough. The coupon sampler further includes an upper assembly fluidically coupled with the lower assembly. The upper assembly includes an upper assembly pipe portion defining an upper channel therethrough and cooperating with the lower channel to define a sampling channel of the coupon sampler. The coupon sampler further includes a coupon device disposed fully within the sampling channel. The coupon sampler further includes an actuation mechanism operatively coupled with the coupon device and configured to move the coupon device axially into and out of the flow of the molten salt.