A reduced-temperature method for treatment of a fuel element is described. The method includes molten salt treatment of a fuel element with a nitrate salt. The nitrate salt can oxidize the outer graphite matrix of a fuel element. The method can also include reduced temperature degradation of the carbide layer of a fuel element and low temperature solubilization of the fuel in a kernel of a fuel element.

A method of making a nuclear fuel pellet for a nuclear power reactor. The method includes providing a nuclear fuel material in powder form, providing an additive, forming a so-called green pellet, wherein said additive is added either to said nuclear fuel material in powder form or to the green pellet, sintering the green pellet, wherein said additive is such that it causes larger grains in the nuclear fuel pellet, and wherein said additive is made of or includes a substance which causes the larger grains and which substantially leaves at least an outer portion of the pellet before and/or during the sintering step.

A method of making a nuclear fuel pellet for a nuclear power reactor. The method includes providing a nuclear fuel material in powder form, providing an additive, forming a so-called green pellet, wherein said additive is added either to said nuclear fuel material in powder form or to the green pellet, sintering the green pellet, wherein said additive is such that it causes larger grains in the nuclear fuel pellet, and wherein said additive is made of or includes a substance which causes the larger grains and which substantially leaves at least an outer portion of the pellet before and/or during the sintering step.

The invention relates to a nuclear fuel cladding comprising: i) a substrate containing a zirconium-based inner layer, optionally coated with at least one intermediate layer formed by at least one intermediate material selected from among tantalum, molybdenum, tungsten, niobium, vanadium, hafnium or the alloys thereof; and ii) at least one protective outer layer placed on the substrate and formed by a protective material selected from either chromium or an alloy of chromium. The nuclear fuel cladding produced using the method of the invention has improved resistance to oxidation/hydriding. The invention also relates to the method for the production of the nuclear fuel cladding by ion etching of the surface of the substrate and deposition of the outer layer on the substrate with a high power impulse magnetron sputtering method (HiPIMS), as well as to the use thereof to protect against oxidation and/or hydriding.

The invention relates to a nuclear fuel cladding comprising: i) a substrate containing a zirconium-based inner layer, optionally coated with at least one intermediate layer formed by at least one intermediate material selected from among tantalum, molybdenum, tungsten, niobium, vanadium, hafnium or the alloys thereof; and ii) at least one protective outer layer placed on the substrate and formed by a protective material selected from either chromium or an alloy of chromium. The nuclear fuel cladding produced using the method of the invention has improved resistance to oxidation/hydriding. The invention also relates to the method for the production of the nuclear fuel cladding by ion etching of the surface of the substrate and deposition of the outer layer on the substrate with a high power impulse magnetron sputtering method (HiPIMS), as well as to the use thereof to protect against oxidation and/or hydriding.

Fuel pellets can include a fission material powder, a protective layer coated on the fission material powder, and an oxidation diffusion barrier coated on the protective layer, with the protective layer and oxidation diffusion barrier being formed through ALD to achieve infiltration of the coatings within the fuel pellets.

Processes and devices useful in the application of coatings (14) to the interior of tubes (10) are described. Such processes (40, 400) may include applying a layer (20) of coating fluid (18) to the internal surface (16) of the tube (10) and passing a smoothing member (22) through the tube (10) at a distance from the internal surface (16). The viscosity of the coating fluid (18) may be selected so that the layer (20) of coating fluid (18) has a thickness substantially equal to or in excess of a predetermined wet film thickness (Twf) correlated to a desired final thickness (Tf) of the coating (14). The distance between the smoothing member (22) and the internal surface (16) may substantially correspond to the predetermined wet film thickness (Twf). The smoothing member (22) may smooth the coating fluid (18) and remove coating fluid (18) in excess of the wet film thickness (Twf) from the internal surface (16).

Processes and devices useful in the application of coatings (14) to the interior of tubes (10) are described. Such processes (40, 400) may include applying a layer (20) of coating fluid (18) to the internal surface (16) of the tube (10) and passing a smoothing member (22) through the tube (10) at a distance from the internal surface (16). The viscosity of the coating fluid (18) may be selected so that the layer (20) of coating fluid (18) has a thickness substantially equal to or in excess of a predetermined wet film thickness (Twf) correlated to a desired final thickness (Tf) of the coating (14). The distance between the smoothing member (22) and the internal surface (16) may substantially correspond to the predetermined wet film thickness (Twf). The smoothing member (22) may smooth the coating fluid (18) and remove coating fluid (18) in excess of the wet film thickness (Twf) from the internal surface (16).

An annular nuclear fuel pellet in combination with an inserted discrete neutron absorber. The pellet/absorber may be compatible with existing or future nuclear fuel assembly designs. The concept involves the use of nuclear fuel (e.g., uranium dioxide or uranium silicide) formed into annular fuel pellets which can then have a discrete absorber material inserted into the center of the pin. Preferably, the discrete absorber is a non-parasitic absorber. The resulting pellet/absorber can then be stacked into a fuel rod which is arranged in a nuclear fuel assembly. Dimensioning of the annular pellet and absorber and selection of the absorber material and density can allow the concept to be tailored for various nuclear fuel applications.

An annular nuclear fuel pellet in combination with an inserted discrete neutron absorber. The pellet/absorber may be compatible with existing or future nuclear fuel assembly designs. The concept involves the use of nuclear fuel (e.g., uranium dioxide or uranium silicide) formed into annular fuel pellets which can then have a discrete absorber material inserted into the center of the pin. Preferably, the discrete absorber is a non-parasitic absorber. The resulting pellet/absorber can then be stacked into a fuel rod which is arranged in a nuclear fuel assembly. Dimensioning of the annular pellet and absorber and selection of the absorber material and density can allow the concept to be tailored for various nuclear fuel applications.