Fuel pellets and fuel pellet arrangements include thermally-conductive inserts within a fuel. The inserts have at least one portion of a thermally-conductive material, such as radially-extending fins. The inserts are configured to dissipate heat during use of the fuel pellets, while minimizing the amount of the total volume of the fuel pellet that is occupied by non-fissile material. The inclusion of heat-dissipating inserts enables the fuel pellets to exhibit improved thermal performance over the lifetime of the fuel, including a relatively low peak temperature and relatively low integrated average temperatures, while the minimal volume of the inserts avoids significantly decreasing the percent of enrichment achievable.

Embodiments of the invention are directed to a method for production of a nuclear fuel pellet by spark plasma sintering (SPS), wherein a fuel pellet with more than 80% TD or more than 90% TD is formed. The SPS can be performed with the imposition of a controlled uniaxial pressure applied at the maximum temperature of the processing to achieve a very high density, in excess of 95% TD, at temperatures of 850 to 1600 C. The formation of a fuel pellet can be carried out in one hour or less. In an embodiment of the invention, a nuclear fuel pellet comprises UO.sub.2 and a highly thermally conductive material, such as SiC or diamond.

A fuel assembly, which linearizes change of an infinite multiplication factor of a fuel and flattens excess reactivity while increasing average fissile plutonium enrichment of a MOX fuel, and a reactor are provided. The fuel assembly includes first fuel rods containing Pu and not containing burnable poison, a second fuel rod containing uranium and burnable poison and not containing Pu, a water rod, and a channel box accommodating the first and second fuel rods and the water rod in a bundle. The second fuel rod is disposed on an outermost periphery and/or adjacent to the water rod, of a fuel rod array in a horizontal section, and N2<N1 (N2 is a positive integer or zero) is satisfied where the number of second fuel rods arranged on the outermost periphery is N1 and the number of second fuel rods arranged adjacent to the water rod is N2.

The known fully ceramic microencapsulated fuel (FCM) entrains fission products within a primary encapsulation that is the consolidated within a secondary ultra-high-temperature-ceramic of Silicon Carbide (SiC). In this way the potential for fission product release to the environment is significantly limited. In order to extend the performance of this fuel to higher temperature and more aggressive coolant environments, such as the hot-hydrogen of proposed nuclear rockets, a zirconium carbide matrix version of the FCM fuel has been invented. In addition to the novel nature to this very high temperature fuel, the ability to form these fragile TRISO microencapsulations within fully dense ZrC represent a significant achievement.

The invention is related to nuclear technologies, in particular, to the technology of producing nuclear oxide fuel for fuel elements, this oxide fuel can be used for manufacturing palletized nuclear fuel from uranium dioxide to be consumed by NPPs. The essence of the invention: this method of producing palletized nuclear fuel from uranium dioxide involves preparation of uranium dioxide moulding powder with/without uranium oxide, at this point powdered uranium dioxide is used as a raw material for preparation of moulding powder. Powdered uranium dioxide should be in the following proportion: O/U=2.370.04, it is obtained using a renowned methodby air heating of powdered uranium dioxide (ceramic grade) with the following proportion O/U=2.012.15. The technical result of the invention is increased mechanical strength of sintered pellets and a larger grain size of sintered pellets.

A nuclear fuel includes uranium(IV) oxide (UO.sub.2) and manganese (Mn) as a dopant. The Mn dopant may be present in the fuel in an amount up to the solubility limit for Mn under a given set of conditions, for example, about 0.01 wt % to about 1 wt %. The nuclear fuel is substantially free of aluminum (Al). The nuclear fuel exhibits enhanced grain size development during sintering temperatures as low at 1400 K due to an increase in uranium sub-lattice vacancies induced by dissolution of the Mn dopant at interstitial defect sites. The Mn-doped nuclear fuel exhibits improved grain sizes at lower temperatures compared to Cr-, Al-, and undoped UO.sub.2, and therefore desirably exhibits lower fission gas release and higher plasticity, reducing the chances of fuel rod failure.

A method of forming a water resistant boundary on a fissile material for use in a water cooled nuclear reactor is described. The method comprises coating the fissile material, such as a pellet of U.sub.3Si.sub.2 and/or the grain boundaries, to a desired thickness with a suitable coating material, such as atomic layer deposition or a thermal spray process. The coating material may be any non-reactive material with a solubility at least as low as that of UO.sub.2. Exemplary coating materials include ZrSiO.sub.4, FeCrAl, Cr, Zr, AlCr, CrAl, ZrO.sub.2, CeO.sub.2, TiO.sub.2, SiO.sub.2, UO.sub.2, ZrB.sub.2, Na.sub.2OB.sub.2O.sub.3SiO.sub.2Al.sub.2O.sub.3 glass, Al.sub.2O.sub.3, Cr.sub.2O.sub.3, carbon, and SiC, and combinations thereof. The water resistant layer may be overlayed with a burnable absorber layer, such as ZrB.sub.2 or B.sub.2O.sub.3SiO.sub.2 glass.

A nuclear fuel element for a nuclear reactor comprises a body having a first region and a second region surrounded by the first region. The first segment comprises a poison material, and the second region comprises a nuclear fuel material and is substantially free of the poison material. A nuclear fuel element for use in a nuclear reactor comprises the body and a cladding material at least partially surrounding the body. Related methods of forming the nuclear fuel pellet include additive manufacturing processes to form first and second segments.

Embodiments of the invention are directed to a method for production of a nuclear fuel pellet by spark plasma sintering (SPS), wherein a fuel pellet with more than 80% TD or more than 90% TD is formed. The SPS can be performed with the imposition of a controlled uniaxial pressure applied at the maximum temperature of the processing to achieve a very high density, in excess of 95% TD, at temperatures of 850 to 1600 C. The formation of a fuel pellet can be carried out in one hour or less. In an embodiment of the invention, a nuclear fuel pellet comprises UO.sub.2 and a highly thermally conductive material, such as SiC or diamond.

A method of forming one or more structures by additive manufacturing comprises introducing a first layer of a powder mixture comprising graphite and a fuel on a surface of a substrate. The first layer is at least partially compacted and then exposed to laser radiation to form a first layer of material comprising the fuel dispersed within a graphite matrix material. At least a second layer of the powder mixture is provided over the first layer of material and exposed to laser radiation to form inter-granular bonds between the second layer and the first layer. Related structures and methods of forming one or more structures are also disclosed.