A method of producing inductive sensors, including LVDTs and inductive encoders, manufactured by plotting fine wire onto a planar substrate. A sensor is constructed using a computer-controlled machine to place wire onto a planar adhesive substrate. This substrate forms a predictable and uniform surface to deposit each turn of wire, and so the placement accuracy is considerably better than conventional coil winding. This planar substrate can then be manipulated into a desired three-dimensional shape (e.g., by folding, rolling, corrugating, winding, etc.), carrying the wire along with it. In particular, the same CNC machine used to place the wire can be used to cut, crease, score, or otherwise pattern the substrate to facilitate the three-dimensional arrangement.

An actuator includes an oscillating unit including two or more oscillation circuits each configured to output an oscillation signal including a frequency, which is changed in response to movement of a detection target, a frequency down-converting unit configured to down-convert frequencies of two or more oscillation signals respectively output from the two or more oscillation circuits, and a determining unit configured to calculate a position of the detection target in response to two or more down-converted oscillation signals output from the frequency down-converting unit.

A linear variable differential transformer includes: a moving portion having a shape extending in a direction of an axial line; a bobbin including a through hole formed such that the moving portion is movable in the direction of the axial line, an outer circumferential surface of the bobbin having a shape inclined symmetrically with respect to a center line thereof based on the direction of the axial line; a primary coil wound around the outer circumferential surface of the bobbin; and a secondary coil wound around the wound primary coil, a wound outer surface of the secondary coil having a shape parallel to the axial line.

A device for acquiring signals from a sensor, the device comprising a differential amplifier, two bias resistors for biasing of the measurement device, a common mode and differential mode filter circuit, and two lightning limiter components. The differential amplifier is of the high common mode range type, the limiter components are dimensioned to reduce a lightning voltage to a maximum voltage value of the order of about one hundred volts, and the filter circuit and the bias resistors are dimensioned to withstand that maximum voltage value.

A corresponding method for protecting a device against lightning.

A rotary variable differential transformer for measuring angular displacement and method of manufacturing the same are provided herein. The rotary variable differential transformer includes a stator configured to house a primary coil configured to receive an alternating current, a first secondary coil electromagnetically coupled to the primary coil, and a second secondary coil electromagnetically coupled to the primary coil. The rotary variable differential transformer also includes a rotor positioned concentrically within the stator. The rotor is configured to receive a shaft and rotate with the shaft while the stator remains stationary. The primary coil is positioned at a first radial position within the stator spaced between about 90 to 150 degrees from each of the first secondary coil and the second secondary coil.

Embodiments herein relate to a sensor fault measurement system. The system includes a sensor having a primary winding, a first secondary winding and a second secondary winding and a wiring harness operably connected to the primary winding, first secondary winding and second secondary winding of the sensor. The system also includes a controller operably connected to the wiring harness. The controller includes a bias network configured to apply a common mode DC voltage bias of opposite sign to the first sensor output and the second sensor output respectively, and a fault sense circuit configured to monitor the DC voltage bias on first sensor output and the DC voltage bias on second sensor output, and identify a sensor fault if at least one of the DC voltage bias on first sensor output and the DC voltage bias second sensor output is impacted beyond a selected threshold.

Apparatuses, systems, and associated methods of assembly are described that provide for improved probed assemblies for use in sensors configured to convert between motion and electrical signals. An example probe assembly includes a probe rod defining a first end. In an operational configuration, the probe rod is at least partially received by a sensor device. The probe assembly further includes a probe head that receives the first end of the probe rod. The probe head mates with the first end so as to secure the probe rod therein. The first end of the probe rod is further welded to the probe head via a butt welding technique.

An inductive position sensor including at least two secondary windings consisting of a plurality of turns that are formed on two opposite faces of a printed circuit board and divided into first and second sectors. The first and second sectors are divided, in one turn width, into a first portion on one face of the printed circuit board and a second portion on an opposite face. The second portion of the first sector is extended by a first portion of the second sector and the first portion of the first sector is connected to the second portion of the second sector of a neighboring turn. The portions are connected pairwise by a respective via passing through the printed circuit board.

Apparatuses, systems, and associated methods of assembly are described that provide for improved sensor devices. An example sensor device includes a bobbin tube that defines a hollow interior. The device includes a primary coil element wound around the bobbin tube configured to, in response to a current input, generate a primary magnetic flux and includes a secondary coil element wound around the primary coil element. In an instance in which the bobbin tube receives a probe assembly therein, magnetic interaction between the probe assembly and the primary coil element is configured to induce a signal in the secondary coil element. Furthermore, a pitch of the secondary coil element varies according to a non-linear, polynomial function along a second length of the bobbin tube so as to reduce linearity error of the sensor device.

A system for determining a phase angle of a sensor waveform relative to an excitation waveform includes a controller that provides an excitation signal having an excitation frequency and a sample signal having four times the excitation frequency. An exciter provides a sinusoidal excitation waveform at the excitation frequency to a primary winding, thereby inducing a sensor waveform in a secondary winding. An analog-to-digital converter (ADC) measures a first and second voltage of the sensor waveform separated in time by the period of the sample frequency, and a wrap-around ADC measures a first and second voltage of the sinusoidal excitation waveform. The first voltage measurements are made at the same time, and the second voltage measurements are made at the same time. The system calculates the phase angle based on the first voltage measurements and the second voltage measurements.