A power station inspection system and a power station inspection method are disclosed. A power station inspection system includes an unmanned aerial vehicle, and an unmanned aerial vehicle flight controller, a central controller, and at least two types of data collection terminals that are disposed on the unmanned aerial vehicle. The central controller is configured to control the unmanned aerial vehicle flight controller, so that the unmanned aerial vehicle flight controller controls flight of the unmanned aerial vehicle. The central controller is further configured to control the at least two types of data collection terminals to collect at least two types of component image data of a power station component in a flight process of the unmanned aerial vehicle.

A flexible inspection system includes a robot with a plurality of scanners and a robot controller. The robot controller is configured to receive a vehicle inspection protocol (VIP) for a vehicle being assembled on an assembly line. The VIP includes checkpoints to be scanned on the vehicle and the checkpoints correspond to components installed on the vehicle and connections between components installed on the vehicle. The robot controller commands the robot to move the plurality of scanners per the VIP such that the checkpoints are scanned. A characteristic of each checkpoint is recorded and compared to a reference characteristic such that a pass or no-pass determination of each checkpoint is provided. A vehicle inspection report with the pass/no-pass determinations is provided to an operator such that operator inspections and/or repairs of the checkpoints are made.

A repair welding inspection device includes a memory that stores instructions and a processor that executes the instructions. The instructions cause the processor to perform acquiring a second threshold, which is different from a first threshold which is a determination threshold for inspection of welding performed before performing repair welding, and the second threshold being a determination threshold for inspection of the repair welding, and performing inspection after the repair welding by using the second threshold.

A tracking device that is mountable to a robot, the tracking device has a plurality of faces that contain marking indicia thereon that is used by an imaging apparatus to track the position of a robot. The robot is not required to be at a fixed location, and may have mobility features, such as drives that move the robot along a path of travel, surface, or in space. The tracking devices do not consume or require power to operate. A plurality of tracking devices may be installed on a robot and an imaging apparatus is used to image the field of view in which the robot operates. Discrete locations of the robot in real time or any point in time are ascertained through the positioning of the tracking device. Tracking devices may be installed on robots used for assembly or defect monitoring.

A method for structure inspection includes the steps of: selecting a structure; providing a vehicle having an imaging device; moving the vehicle in proximity of the structure; capturing two-dimensional images of surfaces of the structure with the imaging device; storing the two-dimensional images, wherein each image includes associated position information related to the surface; producing a three-dimensional virtual model from the stored two-dimensional images; displaying the three-dimensional virtual model on a user device; selecting a location on the display of the three-dimensional model; using the selected location to identify a corresponding one of the stored position information associated with at least one of the two-dimensional images; and displaying the at least one two-dimensional image on the user device.

A method of performing a selected task in a tank containing an energetic substance uses an inherently safe mobile platform that includes a marker detector, a control unit, a power supply, a propulsion system, and an inherently safe enclosure. The inherently safe enclosure prevents a spark occurring inside the inherently safe enclosure from passing to an exterior of the inherently safe enclosure. All spark-generating components of the mobile platform are positioned inside the inherently safe enclosure. The method includes lowering the mobile platform into the tank, at least partially submerging the mobile platform in the energetic substance, and detecting a marker using the marker detector. No active physical carrier connects the mobile platform to an object exterior of the tank while the mobile platform is in the tank.

Provided is a nondestructive inspection (“NDI”) system that includes an unmanned aerial vehicle (“UAV”) comprising a body structure and at least one support arm. The support arm includes a first arm portion having a first end coupled to the body structure and a second end coupled to a second arm portion. The second arm portion includes a first end coupled to the second end of the first arm portion and a second end coupled to an NDI scanning device. The support arm also includes a compliant member disposed between the first arm portion and the second arm portion. The NDI scanning device includes one or more NDI sensors.

An imaging and repair system (100) is presented that includes a first imaging system (110) configured to image and detect a defect on a worksurface. The first imaging system comprises a first camera configured to capture a plurality of first images of the worksurface. The plurality of first images are stored in a data source. The system also includes a second imaging system (110) configured to image and characterize an orange peel of the worksurface in an area proximate the defect. Characterizing the worksurface comprises identifying a delta value of orange peel. The system also includes a defect repair processor configured to select a repair strategy based on a defect type. The system also includes a defect modifier configured to modify the selected repair strategy based on the orange peel characterization of the worksurface. The system also includes a defect repair tool (120) configured to automatically effect the modified repair strategy.

A method for inspecting a metal separator includes a step of detecting deflection of the metal separator with a height detector, a step of displacing the metal separator or an imaging device in a height direction according to the deflection of the metal separator to keep a distance between the imaging device and an imaging portion of the metal separator constant, and a step of imaging a weld portion with the imaging device.

In one embodiment, systems and methods include using a workforce augmenting inspection device (“WAND”) to measure a parameter of an aircraft. The WAND comprises a body, wherein the body comprises one or more buttons configured to actuate the WAND to perform one or more functions. The WAND further comprises a head comprising a camera and a light source, wherein the light source is disposed around the camera operable to produce light in conjunction with operation of the camera, wherein the camera is operable to capture an image within a scope of view of the camera. The WAND further comprises a standoff wheel, wherein the standoff wheel is operable to rotate independently of the head. The WAND further comprises a power source operable to provide power to the WAND, wherein the power source comprises a controller configured to actuate the head, camera, and light source.