Disclose is a system and method for real-time measurement and feedback of metrology and metallurgical data during additive manufacturing (AM) part fabrication. This solution promises to provide higher performance, lower cost AM parts. A sensor is placed either in the rake/roller or following the rake/roller so that it has no impact on the process efficiency and can be used to provide real-time feedback and an archived digital map of the entire part volume. The solution provides non-contact sensing of AM layer's electrical conductivity in a high-temperature environment, metallurgical property verification, porosity imaging, local defect detection and sizing, local material temperature monitoring, and grain anisotropy imaging. Part geometry, the AM powder, and the laser/material interface are monitored in real-time. Dual mode sensing using magnetoquasistatic and optical sensors enhance results. Real-time nonlinear control of the AM fabrication process is performed based on the sensor data.

This invention comprises a system and a method for inspecting the inside of delayed petroleum coking vessels to identify deformations, detect and determine the severity of other defects, and visually observe the inside of the inspected vessel.

A contactless odometer system can include a sensor array. The sensor array can include a plurality of sensing elements adjacent to a target surface and configured to receive signals based on a distance separating the sensing element from the adjacent surface and a defect present below the adjacent surface of the target. The system can also include a controller configured to receive the signals from first and second locations within the target and to generate first and second defect maps corresponding to the first and second locations. The controller can identify overlapping portions of first and second defect maps and can determine a translation distance in at least one direction. Related methods of determining a distance traveled by a contactless odometer system are also provided.

An inspection tool apparatus includes a core having an axial length. The axial length is determined based on a desired depth of inspection radially from the core. A plurality of arms are coupled to and extend radially from the core. The core and the plurality of arms comprise a high permeability magnetic material. The core or at least one of the plurality of arms is wound by a respective coil that is positioned to receive magnetic flux that is passing through the core or at least one of the plurality of arms.

A method of inspecting a surface of a component, e.g. a turbine or compressor blade of a gas turbine engine. The method comprises (a) providing a probe for inspecting the component surface; (b) defining a reference surface that is offset from the component surface; (c) moving the probe so as to contact a plurality of discrete spaced apart inspection points on the component surface, each contact of the probe with an inspection point comprising a first movement of the probe from the reference surface to the inspection point; (d) retracting the probe from the component surface after each contact with an inspection point; and (e) inspecting the component surface each time the probe contacts an inspection point.

Apparatus and methods to investigate a multiple nested conductive pipe structure can be implemented in a variety of applications. An electromagnetic pulsed tool disposed in the multiple nested conductive pipe structure in a wellbore can make a set of log measurements and provide a measured log at different depths in the multiple nested conductive pipe structure. A test setup or library can provide a set of small defect log measurements. Processing circuitry can process the set of log measurements to generate thickness estimations of the multiple nested conductive pipes and processing circuitry can process the set of small defect log measurements to generate small defect thickness estimations. Processing circuitry can solve a system of equations involving the thickness estimations and the small defect thickness estimations to generate thickness variations for the multiple nested conducted pipes over the different depths. Additional apparatus, systems, and methods are disclosed.

Device for inspecting an inner wall surface of a metal tube having a linear drive, an elongated probe holder and an eddy current probe. The eddy current probe is mounted on probe holder and the probe holder is operatively connected to linear drive in such manner that probe holder is movable together with eddy current probe in an axial feed direction through tube to be tested when device is in operation.

A system for assembling two parts, in particular parts forming the fuselage or the wings of an aircraft, includes a positioning aid guiding positioning tools so as to juxtapose the two parts at the level of an assembly zone. The assembly system further includes a set of eddy current sensors positioned in at least one of the two parts to determine the separation of the two parts at the level of the assembly zone. If the separation does not conform to a predetermined criterion the positioning tools move at least one of the parts.

Provided are: a mechanical property measuring apparatus and method that can accurately measure a mechanical property through physical quantities; a substance manufacturing equipment and method that can improve the production yield rate. A mechanical property measuring apparatus (100) comprises: a physical quantity measuring unit (5) configured to measure a plurality of physical quantities of a measured object that includes a substance and a film on a surface of the substance; a classification processing unit (81) configured to select one of a plurality of calculation models (M.sub.1, M.sub.2, . . . , M.sub.n) for calculating a mechanical property of the substance, based on at least two of the plurality of physical quantities measured; and a mechanical property calculating unit (82) configured to calculate the mechanical property of the substance using the calculation model selected by the classification processing unit (81) and the at least two of the plurality of physical quantities.

Some embodiments of the invention may include an eddy current nondestructive evaluation device. The eddy current nondestructive evaluation device may include a rotating body; a motor coupled with the rotating body such that the motor rotates the rotating body; a permanent magnet coupled with the rotating body; a pickup coil coupled with the rotating body; and an integrator circuit electrically coupled with the pickup coil that integrates a voltage from the pickup coil to produce integrated voltage data.