A light coupling unit for use in an optical connector includes a waveguide alignment member that receives and aligns at least one optical waveguide. The light coupling unit includes a light redirecting member that has an input surface configured to receive input light from the end face of the optical wave guide. A curved reflective surface of the light redirecting member receives light from the input surface propagating along an input axis and redirects the light such that the redirected light propagates along a different redirected axis. An output surface of the light redirecting member receives the redirected light and transmits the redirected light as output light propagating along an output axis and exiting the light redirecting member. A curved intersection of the curved reflective surface and a first plane formed by the input and redirected axes has a radius of curvature. The curved reflective surface has an axis of revolution disposed in the first plane. The axis of revolution forms a first angle with the redirected axis which is non-zero. The waveguide alignment member is configured such that the end face of the optical wave guide is positioned at a location that is not a geometric focus of the curved reflective surface.

An optical fiber connector comprises a multi-fiber ferrule having an array of grooves recessed relative to an upper surface of a medial portion thereof, wherein each groove has a depth greater than a maximum diameter of an uncoated fiber segment received therein, and is shaped such that an optical fiber received therein lacks contact with the groove over large arc length thereof (e.g., an arc spanning at least 120 or at least 150 degrees). A method for fabricating a multi-fiber connector with a multi-fiber ferrule includes flexing a medial portion of the ferrule into a non-linear configuration to expand an average width of at least some grooves defined in an upper surface of a medial portion thereof, receiving optical fibers in the grooves, pushing the fibers away from the bottom of each groove, and securing the optical fibers in the grooves.

The present disclosure provides an optical fibre. The optical fibre includes a core, an inner cladding, a first trench region, an intermediate cladding, a second trench region, and an outer cladding. The core has a first radius. The inner cladding is defined by the first radius and a second radius of the optical fibre. The first trench region is defined by the second radius and a third radius. The first trench region. The intermediate cladding is defined by the third radius and a fourth radius. The second trench region is defined by the fourth radius and a fifth radius. The outer cladding is defined by the fifth radius and a sixth radius.

An optical fiber alignment mechanism (100) operates to align optical fibers (102). The mechanism can include a key element (120, 130) arranged on the cladding (112) of an optical fiber (102). The key element (120, 130) can engage with a corresponding element of another optical fiber (102) to align the cores (108) of the mating optical fibers. The key element (120) of an optical fiber (102) can also be inserted into a corresponding keyway (226) of a fiber alignment hole (222) of a ferrule (200) such that the optical fiber (102) is oriented properly within the ferrule (200).

An optical path system includes a first block that further includes multiple first fiber optic guides, arranged in a first configuration to receive multiple first optical fibers, with one fiber in each guide. The optical path system further includes a second block comprising multiple second fiber optic guides, arranged in a second configuration to receive multiple second optical fibers, with one fiber in each guide, wherein a first face of the second block abuts a first face of the first block and wherein the first block is movable relative to the second block. The optical path system also includes micro-position adjusting mechanisms configured to move the first block relative to the second block to align the multiple first optical fibers with the multiple second optical fibers.

The disclosure describes a method for assembling an optical coupler, the method may include (a) inserting optical fibers of an array of optical fibers through an array of openings of a mount of the optical coupler so that tips of the optical fibers pass through the array of openings of the mount and reach an adaptor; wherein the array of openings of the mount exhibit a first positioning accuracy; (b) using the adaptor to position the tips of the optical fibers at predefined locations, at a second positioning accuracy that is higher than the first positioning accuracy; (c) fixing the tips of the optical fibers to the mount while maintaining the tips of the optical fibers at the predefined locations; and (d) detaching the mount from the adaptor.

Embodiments described herein include an apparatus for passive alignment of one or more optical fibers with photonic circuitry. Generally, the apparatus includes a substrate that defines a channel configured to receive an engagement portion of a ferrule member. The apparatus further includes deformable and/or non-deformable members within the channel that form alignment faces arranged at opposite ends of the channel. The alignment faces can deform and/or limit the movement of the engagement portion of the ferrule member in order to align the optical fibers along a first dimension. A top surface of the substrate may be configured to engage with one or more lateral surfaces of the ferrule member when the engagement portion is received into the channel, thereby aligning the optical fibers along a second dimension.

A self-centering structure (300) for aligning optical fibers (308) desired to be optically coupled together is disclosed. The self-centering structure (300) including a body (310) having a first end (312) and a second end (314). The first end (312) defines a first opening (303) and the second end (314) defines a second opening (304). The self-centering structure (300) includes a plurality of groove structures (306) integrally formed in the body (310) of the self-centering structure for receiving the optical fibers (308) and a fiber alignment region (305) positioned at an intermediate location between the first and second ends (312, 314) to facilitate centering and alignment of the optical fibers (308). The self-centering structure (300) further includes a plurality of cantilever members (322) arranged and configured on opposing sides of the fiber alignment region (305). Each of the plurality of cantilever members (322) are aligned with a respective one of the plurality of groove structures (306). The plurality of cantilever members (322) include a first plurality of cantilever members (322a) adjacent the first end (312) of the self-centering structure (300) and a second plurality of cantilever members (322b) adjacent the second end (314) of the self-centering structure (300). The plurality of cantilever members (322) is flexible and configured for urging the optical fibers (308) into their respective groove structures (306).

A multichannel optical coupler array can include a coupler housing structure and longitudinal waveguides. At least one of the longitudinal waveguides can be a vanishing core waveguide having an inner vanishing core having a first refractive index (N-1), an outer core having a second refractive index (N-2), and an outer cladding having a third refractive index (N-3). A refractive index transition between N-1 and N-2 can have a function form N(r), where r is a transverse distance from the inner vanishing core center. The function N(r) can be a smooth function having a positive average of the second derivative or function N(r) can be a step function with at least one step approximating the smooth function. The coupler housing structure may have non-circular holes formed by convex-shaped housing structure elements.

Methods, systems, and devices are disclosed for implementing a fiber-waveguide evanescent coupling. In one aspect, a device having integrated photonic components includes a substrate, a waveguide formed on the substrate to include a terminal waveguide portion that terminates at one side of the substrate, and a fiber including a fiber core and fiber cladding surrounding the fiber core, in which at least a portion of the fiber cladding is removed at or near a fiber terminal end to enable optical evanescent coupling via a side surface of the fiber core at the or near the fiber terminal end, the fiber core at the or near the fiber terminal end is placed over the one side of the substrate to be above and to overlap with the terminal waveguide portion of the waveguide to enable optical evanescent coupling via side surfaces of the fiber core and the waveguide.