Digitally imagable flexographic printing elements for producing flexographic printing plates, which comprise an organically soluble relief-forming layer, a water-soluble barrier layer for oxygen, and a water-soluble laser-ablatable mask layer. A method for producing flexographic printing plates using such flexographic printing elements, which comprises a two-stage washout procedure using aqueous and organic washout media.

A method of making a relief image printing element from a photosensitive printing blank is provided. A photosensitive printing blank with a laser ablatable layer disposed on at least one photocurable layer is ablated with a laser to create an in situ mask. The printing blank is then exposed to at least one source of actinic radiation through the in situ mask to selectively cross link and cure portions of the photocurable layer. Diffusion of air into the at least one photocurable layer is limited during the exposing step and preferably at least one of the type, power and incident angle of illumination of the at least one source of actinic radiation is altered during the exposure step. The resulting relief image comprises a plurality of dots and a dot shape of the plurality of dots that provide optimal print performance on various substrates, including corrugated board.

A photocurable relief image printing blank comprising: (a) a support layer; (b) one or more photocurable layers disposed on the support layer, wherein the one or more photocurable layers comprise: i) a binder; ii) one or more monomers; iii) a photoinitiator; iv) an additive selected from the group consisting of phosphites, phosphines, thioether amine compounds, and combinations of one or more of the foregoing; and v) an additional component comprising amine moieties; (c) a laser ablatable masking layer disposed on the one or more photocurable layers, the laser ablatable masking layer comprising a radiation opaque material; and (d) optionally, a removable coversheet. Upon exposure and development, the resulting relief image printing element does not degrade if left under ambient UV lights for an extended period of time.

A flexographic printing raw plate comprising at least a support, a photosensitive resin composition layer, an intermediate layer, and an infrared ablation layer sequentially stacked, wherein the intermediate layer comprises a hydrophilic resin (A) and a layered inorganic compound (B), and the intermediate layer has a film thickness of 2 μm or more and 30 μm or less.

A display element including a layer with a protrusion-recess structure and a multilayer film layer disposed on the protrusion-recess structure and with a surface shape following the protrusion-recess structure. A pattern formed by the protrusion includes a plurality of shape elements when the protrusion-recess structure is viewed in a direction perpendicular to the surface. Each shape element has a length extending in one extending direction, larger than a length in a width direction perpendicular to the extending direction. The length in the width direction is equal to or less than a sub-wavelength. A standard deviation of the length in the extending direction is larger than a standard deviation of the length in the width direction. The display elements include a first display element and a second display element. The extending directions of the first display element and the second display element are different from each other.

A method for fabricating a flexographic printing plate for printing image patterns including one or more uniform image regions includes defining a repeating tile having a plurality of different feature shapes positioned in a pattern of pseudo-random feature locations. A plate formation pattern corresponding to the image pattern is determined wherein the repeating tile is applied in a tiled arrangement to the uniform image regions. The plate formation pattern is used to form a flexographic printing plate, wherein regions of the flexographic printing plate corresponding to the uniform image regions of the image pattern include a pattern of raised features in positions corresponding to the feature positions in the repeating tile.

A method for fabricating a flexographic printing plate for printing image patterns including one or more uniform image regions includes defining a repeating tile having a pattern of feature shapes positioned at pseudo-random feature locations. A plate formation pattern corresponding to the image pattern is determined wherein the repeating tile is applied in a tiled arrangement to the uniform image regions. The plate formation pattern is used to form a flexographic printing plate, wherein regions of the flexographic printing plate corresponding to the uniform image regions of the image pattern include a pattern of raised features in positions corresponding to the feature positions in the repeating tile.

An imaging system, including a laser source and a controller, for producing a mask for a flexographic plate. The imaging data includes a base pattern comprised of spots superimposed on the image information and aligned to a grid defined by an imaging resolution of an imager. Each spot corresponding to an imaged discrete element in the base pattern is surrounded by eight spots corresponding to non-imaged discrete elements. In at least a portion of the mask corresponding to a non-solid tonal area of the plate, the controller adjusts the laser beam to a size that causes each set of four neighboring imaged discrete elements to have an unexposed or unablated area centered therebetween, wherein the unablated area resolves to a region on a surface of the plate below an uppermost level but above a non-printing level, and each of the four neighboring imaged discrete elements resolves to the uppermost level.

A method of creating a bitmap for a printing plate, including defining an area of an image intended to print with a solid color, applying a halftone screen to the defined solid color area, and creating the bitmap embodying the halftone screen in the defined solid color area. The halftone screen pattern includes a plurality of dashes with a plus or minus 45-degree orientation, a plus or minus 135-degree orientation, or a combination of two or more plus or minus 45-degree and 135-degree orientations. Each dash or component dash thereof has a same number of two or more adjacent touching pixels in length and a number of one or more adjacent touching pixels in width, or the dashes are orthogonally arranged in rows and columns, or a combination thereof. Masks, plates, processes for making them, and print methods using the bitmaps are also described.

A combined radiation and functional layer application system includes one or more radiation sources and a commonly located functional layer application unit configured to dispose a functional layer over the surface of a fixed target ahead of the radiation sources during relative motion between the target and the radiation sources/application unit. System and method embodiments include those in which the target is stationary or moving, and embodiments in which the functional layer is applied as a liquid or as a solid laminate. Embodiments relate to application of an oxygen-blocking layer of a printing plate prior to exposure to actinic radiation. Certain solid laminate embodiments include a two-roll system for positioning the laminate for cutting adjacent a trailing edge of the plate.