A system and method is disclosed which monitors factors in order to prevent impending component failure within a mechanical system, such as an aircraft. The monitoring system monitors the health and condition of system components, and utilizes proprietary algorithms to predict impending failures in monitored components before failure occurs. The system can shut down a component, send an alert, or adjust component thresholds as required.

The present disclosure is directed to a system and method for controlling and/or upgrading aftermarket multivendor wind turbines. The system includes a turbine controller configured to control operations of the wind turbine, a safety device configured to provide a signal indicative of a health status of the safety device, and a secondary controller inserted between the safety device and the turbine controller. The secondary controller is configured to receive the signal from the safety device over a communication interface. As such, if the signal indicates a normal health status, the secondary controller is configured to send the signal to the turbine controller, i.e. maintain normal operation. Alternatively, if the signal indicates a poor health status, the secondary controller is configured to adjust the signal based at least in part on a signal bias to an adjusted signal and to provide the adjusted signal to the turbine controller.

A system for communicating between redundant devices balances the desired attributes of a high availability (HA) control system and a safety control system. The system includes concurrent connections as a fault tolerant mechanism for industrial protocol connections at the transport layer. The concurrent connections establish multiple paths for redundancy from a data producer to a data consumer. Concurrent connections increase availability of the HA control and safety instrumented systems. More specifically, concurrent connections and architectural redundancies eliminate a single point of failure within the control system and further reduce safety connection timeouts during fault detection and/or recovery. Concurrent connections may be used to keep a HA system operational or to provide detection of a failure in a safety system. The industrial control network may be configured to function as a HA control system, as a safety control system, or with certain degrees of both HA and safety-related operation.

When a motor replacement detection portion (4) detects replacement of a motor (M), a control portion (2) of the motor control apparatus executes limiting processing for limiting action of the motor (M), at least until an acceptance portion (5) accepts an input of confirmation information from a user.

An evaluation system includes an acquisition module that acquires a safety program, an instruction extraction module that extracts an instruction directed to processing for causing a target device to operate with safety maintained, a signal extraction module that extracts an input signal and an output signal related to the instruction, a setting module that displays the extracted input signal and the extracted output signal in association with each other, and receives a setting of an expected output value for the displayed output signal, the expected output value being a value for causing the target device to operate with safety maintained, and an evaluation module that changes a value of the extracted input signal and determines whether a value of the output signal calculated by an operation in accordance with the safety program, in response to change of the value of the input signal, is identical to the expected output value.

The present disclosure describes systems and methods for data collection in an industrial environment having self-organization functionality. A method can include analyzing a plurality of sensor inputs, sampling data received from the sensor inputs, and self-organizing at least one of (i) a storage operation of the data, (ii) a collection operation of sensors that provide the plurality of sensor inputs, and (iii) a selection operation of the plurality of sensor inputs. The method may further include receiving instructions directing a mobile data collector unit to operate sensors at a target, transmitting a communication to one or more other mobile data collector units regarding the instructions, and self-organizing a distribution of the mobile data collector unit.

Systems and methods for data collection and detection of noise patterns. A system may include a data collector communicatively coupled to a plurality of input channels, wherein at least one of the plurality of input channels is operatively coupled to a vibration detection facility structured to detect a noise pattern of an industrial machine, a library to store the detected noise pattern, an interface circuit structured to make the noise pattern available to a noise pattern marketplace, the noise pattern marketplace including a plurality of noise patterns from a plurality of industrial machines, and a user interface for accessing the plurality of noise patterns of the noise pattern marketplace.

Monitoring systems and methods for data collection in an industrial environment are described. A system can include a first and second data collector coupled to input channels and a data acquisition circuit to interpret detection values corresponding to the input channels, wherein the sensor data is acquired from a first route of input channels. A data storage may store sensor specifications for sensors corresponding to the input channels and a data analysis circuit may evaluate the sensor data with respect to stored anticipated state information including an alarm threshold level. When the threshold is exceeded, a communication circuit communicates with a second data collector which transmits a state message related to a first input channel. A response circuit changes a routing of the input channels from a first routing to an alternate routing based on the state message from the second data collector.

The present disclosure relates to a recloser control that monitors compliance of a standard for distributed energy resources (DERs). For example, a method includes obtaining power system measurements between a microgrid and an area electronic power system (EPS). The method includes determining a rate of change of power (RoCoP) based on the power system measurements. The method includes determining that a DER exceeded a threshold of the area EPS based at least in part on the RoCoP. The method includes sending a signal indicating that the DER has violated the threshold.

Monitoring systems for data collection in a vehicle steering system include a vehicle steering system comprising a rack, a pinion, and a steering column; a data acquisition circuit structured to interpret a plurality of detection values, each of the plurality of detection values corresponding to at least one of a plurality of input sensors, each of the plurality of input sensors operationally coupled to the rack, the pinion, or the steering column, and communicatively coupled to the data acquisition circuit; a signal evaluation circuit comprising: a timer circuit structured to generate at least one timing signal; and a phase detection circuit structured to determine a relative phase difference between at least one of the plurality of detection values and the at least one timing signal from the timer circuit; and a response circuit structured to perform at least one operation in response to the relative phase difference.