A method for making an optical fiber connector includes the following steps: Providing a casting mold having at least one casting cavity, and arranging at least one optical fiber assembly in the at least one casting cavity; Feeding plastic material into the at least one casting cavity; Solidifying the plastic material so as to form a plastic portion which solidifiedly bonds the at least one optical fiber assembly, where an end of the at least one optical fiber assembly emerges from the plastic portion, then removing a lower mold plate of the casting mold; Using a hard grinding disk to grind the end of the at least one optical fiber assembly; and Disposing the casting mold into an atomization facility, and atomizing lens material to the end of the at least one optical fiber assembly, acting with a manner of epicyclic gearing revolving therearound and with their own axes, so as to form a lens on the end of the at least one optical fiber assembly such that the lens is heated and solidified. Thereby, efficacy in producing optical fiber connectors can be improved. Also disclosed is a structure of the optical fiber connector, thus reliability of automated production of optical fiber connectors can be increased.

The present disclosure relates to an optical fiber alignment device that has an alignment housing that includes first and second ends. The alignment housing defines a fiber insertion axis that extends through the alignment housing between the first and second ends. The alignment housing includes a fiber alignment region at an intermediate location between the first and second ends. First and second fiber alignment rods are positioned within the alignment housing. The first and second fiber alignment rods cooperate to define a fiber alignment groove that extends along the fiber insertion axis. The first and second fiber alignment rods each having rounded ends positioned at the first and second ends of the alignment housing.

An optical element connects to a ferrule that holds a plurality of optical fibers. The optical element includes: a plurality of lenses; and a cutout that engages with a projection part of the ferrule. The lenses are positioned relative to the optical fibers held in the ferrule by an engagement of the projection part and the cutout.

A connector including a latch hingeable about a hinging section. The latch has a latch end at one side of the hinging section and a rear end at the opposite side of the hinging section. The connector includes one or more resilient spring elements engaging the rear end to bias the latch end to a latching position.

A fiber optic ferrule includes a body extending from a first end to a second opposite end, with the body including an axial passage extending between the first and the second ends. The axial passage includes a first diameter portion having a diameter of at least 125 microns, a second diameter portion having a diameter of at least 250 microns and less than a diameter of a buffer, and a smooth and continuous transition between the first and the second diameter portions. The second diameter portion is positioned between the first diameter portion and the second end. The axial passage further defines a tapered shape at the second end extending inward from the second end toward the second diameter portion. In certain embodiments, another smooth and continuous transition can be provided between the taper shape and the second diameter portion. In certain embodiments, the axial passage is smooth and continuous between the first and the second ends of the body. A hub holds the ferrule. A method of assembling a terminated fiber optic cable is also provided.

A connector and a connector set that can be fabricated by using a mold including a smaller number of components.

A method for making an optical fiber connector includes the following steps: Providing a casting mold having at least one casting cavity, and arranging at least one optical fiber assembly in the at least one casting cavity; Feeding plastic material into the at least one casting cavity; Solidifying the plastic material so as to form a plastic portion which solidifiedly bonds the at least one optical fiber assembly, where an end of the at least one optical fiber assembly emerges from the plastic portion, then removing a lower mold plate of the casting mold; Using a hard grinding disk to grind the end of the at least one optical fiber assembly; and Disposing the casting mold into an atomization facility, and atomizing lens material to the end of the at least one optical fiber assembly, acting with a manner of epicyclic gearing revolving therearound and with their own axes, so as to form a lens on the end of the at least one optical fiber assembly such that the lens is heated and solidified. Thereby, efficacy in producing optical fiber connectors can be improved. Also disclosed is a structure of the optical fiber connector, thus reliability of automated production of optical fiber connectors can be increased.

A multi-piece optical coupling device comprises a first piece that includes one or more first receiving elements configured to receive and secure one or more optical waveguides. The first piece further includes one or more light affecting elements configured to affect one or more characteristics of light from the optical waveguides while propagating the light within the optical coupling device. A second piece is separate from the first piece and includes one or more second receiving elements configured to receive the waveguides, the first receiving elements and the second receiving elements configured to align the second piece and the first piece using the optical waveguides. The second piece also includes one or more mating alignment features configured to engage with a mating optical coupling device and to align the optical coupling device with the mating optical coupling device.

A unitary optical ferrule is molded to include one or more elements for receiving and securing one or more optical waveguides one or more elements for affecting one or more characteristics of light from the optical waveguide while propagating the light within the ferrule. The optical ferrule also includes one or more first alignment features and one or more second alignment features that, when the ferrule is mated with a mating ferrule, each controls alignment of the ferrule with the mating ferrule along three mechanical degrees of freedom. The surface of the optical ferrule can be divided along the thickness axis into a first section and an opposing second section, wherein the first section of the surface includes the receiving and securing elements, the light affecting elements, and the first alignment features and the second section of the surface includes the second alignment features.

A termination for a light guide is provided that, on the one hand. allows connection of the light guide to a light source in a simple and reliable manner and, on the other hand, blocks light components that are not guided in the light guide. For this purpose, a ferrule is provided for terminating a light guide. The ferrule includes a transparent plastic part and an opaque light-blocking plastic part that are connected to each other to define a channel. The transparent plastic part has a light entry end that receives an end of the light guide. The channel has at least a portion that extends within the transparent plastic part and at least a portion that extends within the opaque plastic part. The has a collar surrounding the channel and has an outer diameter that is greater than a maximum outer diameter of the transparent plastic part.