An optical cable subassembly includes one or more optical waveguides, at least light coupling unit comprising a first attachment area permanently attached to the optical waveguides, and at least one cable retainer comprising a second attachment area permanently attached to the optical waveguides and adapted to be installed in a housing. A length of the optical waveguides between the first attachment area and the second attachment area allows a bend in the optical waveguides that provides a predetermined mating spring force at a predetermined angle of the light coupling unit when installed in the housing.

Ferrules, alignment frames and connectors having at least one flexing element are provided. A ferrule or an alignment frame may include a body and first and second flexible arms, and a connector may include the ferrule or the alignment frame. A ferrule may have a first flexible arm that has a first fixed end attached to a first side of the body of the ferrule and an opposite first free end, and may have a second flexible arm having a second fixed end attached to a second side of the body, opposite the first side, and an opposite second free end. When the ferrule is mated with a mating ferrule, the first and second flexible arms are flexed away from the respective first and second sides of the body, and the first and second free ends contact the mating ferrule.

Each optical cable includes an array of at least one optical waveguide and at least one optical ferrule attached to the array of optical waveguides. The housing includes a first housing portion and a second housing portion engaged with the first housing portion. The second housing portion comprises at least one carrier and one frame. The carrier and frame of the second housing portion are configured to support the one or more optical cables. The first housing portion and the second housing portion are configured such that mechanical engagement of the first housing portion with the second housing portion moves the carrier relative to the frame. Movement of the carrier relative to the frame causes a bend in each optical waveguide and rotation of each ferrule. The bend provides a predetermined spring force of the optical waveguides at a predetermined angle of the ferrule.

A connector is disclosed that includes a housing and first and second attachment areas located in the housing and spaced apart from each other along the mating direction of the connector. The second, but not the first, attachment area is designed to move relative to the housing. The connector further includes an optical waveguide that is permanently attached to, and under a first bending force between, the first and second attachment areas. The connector also includes a light coupling unit located in the housing for receiving light from the optical waveguide and transmitting the received light to a mating connector along a direction different than the mating direction of the connector. The mating of the connector to the mating connector causes the optical waveguide to be under a greater second bending force between the first and second attachment areas.

A unitary optical ferrule is molded to include one or more elements for receiving and securing one or more optical waveguides one or more elements for affecting one or more characteristics of light from the optical waveguide while propagating the light within the ferrule. The optical ferrule also includes one or more first alignment features and one or more second alignment features that, when the ferrule is mated with a mating ferrule, each controls alignment of the ferrule with the mating ferrule along three mechanical degrees of freedom. The surface of the optical ferrule can be divided along the thickness axis into a first section and an opposing second section, wherein the first section of the surface includes the receiving and securing elements, the light affecting elements, and the first alignment features and the second section of the surface includes the second alignment features.

A structured surface reduces optical reflectance at a predetermined wavelength in a first wavelength range extending from 600 nm to 1700 nm. The structured surface includes a plurality of parallel linear structures arranged along a first direction and extending along an orthogonal second direction. Each linear structure includes opposing nonlinear facets meeting at a peak extending along the second direction. An average spacing between the peaks of adjacent linear structures is less than the predetermined wavelength, such that for light having the predetermined wavelength and incident on the structured surface in a direction substantially perpendicular to the first and second directions, the structured surface has a reflectance Rx<0.5% for light polarized along the first direction and a reflectance Ry<0.5% for light polarized along the second direction, where an absolute value of Rx−Ry is less than 0.3%. An optical ferrule may have an exit surface that includes the structured surface.

A multi-piece optical coupling device comprises a first piece that includes one or more first receiving elements configured to receive and secure one or more optical waveguides. The first piece further includes one or more light affecting elements configured to affect one or more characteristics of light from the optical waveguides while propagating the light within the optical coupling device. A second piece is separate from the first piece and includes one or more second receiving elements configured to receive the waveguides, the first receiving elements and the second receiving elements configured to align the second piece and the first piece using the optical waveguides. The second piece also includes one or more mating alignment features configured to engage with a mating optical coupling device and to align the optical coupling device with the mating optical coupling device.

A connector is disclosed that includes a housing and first and second attachment areas located in the housing and spaced apart from each other along the mating direction of the connector. The second, but not the first, attachment area is designed to move relative to the housing. The connector further includes an optical waveguide that is permanently attached to, and under a first bending force between, the first and second attachment areas. The connector also includes a light coupling unit located in the housing for receiving light from the optical waveguide and transmitting the received light to a mating connector along a direction different than the mating direction of the connector. The mating of the connector to the mating connector causes the optical waveguide to be under a greater second bending force between the first and second attachment areas.

An optical ferrule comprises first and second compound stop features respectively disposed at opposing sides of the optical ferrule. Each compound stop feature has upper and lower contact surfaces. The lower contact surface is offset below the mating surface of the optical ferrule along a thickness axis perpendicular to the mating surface. The upper contact surface is offset above the mating surface along the thickness axis. The lower contact surface is offset forward from the upper stop surface along a mating direction of the optical ferrule. A connecting surface connects the upper contact surface and the lower contact surface.

A unitary optical ferrule is molded to include one or more elements for receiving and securing one or more optical waveguides one or more elements for affecting one or more characteristics of light from the optical waveguide while propagating the light within the ferrule. The optical ferrule also includes one or more first alignment features and one or more second alignment features that, when the ferrule is mated with a mating ferrule, each controls alignment of the ferrule with the mating ferrule along three mechanical degrees of freedom. The surface of the optical ferrule can be divided along the thickness axis into a first section and an opposing second section, wherein the first section of the surface includes the receiving and securing elements, the light affecting elements, and the first alignment features and the second section of the surface includes the second alignment features.