Methods of forming an optical fiber assembly involve placing an adhesive in a ferrule assembly, heating the ferrule assembly through thermal induction, inserting an optical fiber into the ferrule bore during or after the heating step, and securing the optical fiber to the ferrule assembly using the adhesive. The thermal induction causes the adhesive to efficiently take or maintain a melted form to allow the optical fiber insertion.

An optical fiber connector comprises a multi-fiber ferrule having an array of grooves recessed relative to an upper surface of a medial portion thereof, wherein each groove has a depth greater than a maximum diameter of an uncoated fiber segment received therein, and is shaped such that an optical fiber received therein lacks contact with the groove over large arc length thereof (e.g., an arc spanning at least 120 or at least 150 degrees). A method for fabricating a multi-fiber connector with a multi-fiber ferrule includes flexing a medial portion of the ferrule into a non-linear configuration to expand an average width of at least some grooves defined in an upper surface of a medial portion thereof, receiving optical fibers in the grooves, pushing the fibers away from the bottom of each groove, and securing the optical fibers in the grooves.

A method of forming an optical surface on an end portion of an optical fiber inserting the optical fiber through a ferrule bore of a ferrule so that the end portion extends past an end face on the ferrule. At least one laser beam is emitted from at least one laser and directed to the end face of the ferrule at a location spaced from the ferrule bore. The at least one laser beam is also directed at an angle relative to the end face of the ferrule so as to be incident on the end portion of the optical fiber after reflecting off the end face of the ferrule. The at least one laser is operated to cleave the end portion of the optical fiber, and the end face on the ferrule does not crack due to thermal expansion when the at least one laser is operated.

An optical receptacle includes a fiber stub having an optical fiber with a core and cladding, a ferrule with a through-hole fixing the optical fiber, and a bonding agent fixing the optical fiber in the ferrule, and a holder holding the fiber stub. The optical fiber is disposed inside the through-hole over an entire region of the optical fiber, and includes a portion in which a core diameter and a fiber outer diameter decrease gradually toward an end surface of the ferrule on a side opposite to a side to be optically connected to a plug ferrule. The bonding agent is filled into a space between the optical fiber and an inner wall of the through-hole.

A method of removing a tight buffer coating from an optical fiber involves positioning an end section of the optical fiber next to an end of a tube, with at least a portion of the the end section including a primary coating and the tight buffer coating. The tube has an inner diameter greater than an outer diameter of the primary coating and an outer diameter less than an outer diameter of the tight buffer coating. The method also involves applying energy to heat the tight buffer coating, inserting the end section of the optical fiber into the tube so that the tight buffer coating contacts the end of the tube, and advancing the end section of the optical fiber along the tube. The tube removes the tight buffer coating from the primary coating as the end section of the optical fiber is advanced.

A method of terminating an optical fiber involves providing a ferrule having a front end, a rear end, a ferrule bore extending between the front and rear ends, and a bonding agent disposed in at least a portion of the ferrule bore. The method also involves applying energy to heat the bonding agent. An end section of an optical fiber is inserted into the ferrule bore and through the bonding agent when the bonding agent is heated. The end section of the optical fiber includes a primary coating prior to insertion into the ferrule bore. During insertion of the end section of the optical fiber through the bonding agent, the heated bonding agent thermally removes at least a portion of the primary coating during so that the optical fiber can be secured in the ferrule bore with the bonding agent.

A delivery system extends from a laser radiation source for connecting to a medical device that utilizes the laser radiation for medical treatment. The delivery system comprises an optical fiber connecting to a male launch connecter. The male launch connector having a body portion with the optical fiber fixed or constrained therein and the optical fiber terminating at a male ferrule with a forward directed fiber facet, the male ferrule may be cantilevered within the body portion by the optical fiber line providing freedom of movement of the male ferrule. The launch connector engages a receiving connector on the medical device first with mechanical connection portions and then more finely aligning optical connection portions by the male ferrule self aligning in a female ferrule with cooperating tapered surfaces. The male portion may fully seat in the female portion with cooperating cylindrical surfaces.

In a boot B for an optical connector ferrule including a rear opening portion 21b used to insert an optical fiber tape T having an optical fiber at a front end thereinto and a front opening portion 21a used to expose the optical fiber of the front end of the inserted optical fiber tape T to the outward front side, the boot is inserted into an insertion opening portion 14 formed at a rear end side of a ferrule body 10 and a surface of the boot B is provided with protrusions 22a, 22b, and 22c formed so as to be crushable when the protrusions are inserted into the insertion opening portion 14 of the ferrule body 10 in a direction orthogonal to the insertion direction of the boot B.

The present disclosure relates to a method of making a lensed connector in which a glass ferrule has holes within the body of the glass ferrule, and the glass ferrule is subsequently processed to form lens structures along the ferrule.

An optical connection includes a first connector, a second connector, a first holder connected to the first connector, where the first connector is secured by the first holder by tight fitting or bonding, and a second holder connected to the second connector, where the second connector is secured by the second holder by tight fitting or bonding. An adapter can be configured to connect with the first connector and the second connector, and a third holder can be connected to the adapter and interconnected between the first holder and the second holder.