H01B5/08

Electric wire conductor, covered electric wire, and wiring harness

An electric wire conductor having both flexibility and a space-saving property, a covered electric wire, and a wiring harness containing such an electric wire conductor. The electric wire conductor contains a plurality of elemental wires, and has a flat portion in which a cross-section intersecting an axial direction of the wire strand has a flat shape. In the cross-section of the flat portion, a vacancy ratio defined as a ratio of vacancies not occupied by the elemental wires is 17% or higher. Further, a covered electric wire contains the electric wire conductor and an insulator covering the electric wire conductor. Furthermore, a wiring harness contains the covered electric wire.

Electric wire conductor, covered electric wire, and wiring harness

An electric wire conductor having both flexibility and a space-saving property, a covered electric wire, and a wiring harness containing such an electric wire conductor. The electric wire conductor contains a plurality of elemental wires, and has a flat portion in which a cross-section intersecting an axial direction of the wire strand has a flat shape. In the cross-section of the flat portion, a vacancy ratio defined as a ratio of vacancies not occupied by the elemental wires is 17% or higher. Further, a covered electric wire contains the electric wire conductor and an insulator covering the electric wire conductor. Furthermore, a wiring harness contains the covered electric wire.

Highly bendable insulated electric wire
10600531 · 2020-03-24 · ·

A highly bendable insulated electric wire including: a conducting wire formed by stranding a plurality of metal strands; and an insulator covering the conducting wire, in which a twist pitch ratio of the conducting wire (a twist pitch/an outer diameter of the conducting wire) is 10.8 or less, the insulator is made of a resin composition containing a vinyl chloride resin and having an elongation rate of 130% or higher at 40 C., and an adhesion strength between the conducting wire and the insulator is 20 N or less.

Aluminum Alloy Wire, Aluminum Alloy Strand Wire, Covered Electrical Wire, and Terminal-Equipped Electrical Wire

An aluminum alloy contains at least 0.03 mass % and at most 1.5 mass % of Mg, at least 0.02 mass % and at most 2.0 mass % of Si, and a remainder composed of Al and an inevitable impurity, a mass ratio Mg/Si being not lower than 0.5 and not higher than 3.5. In a transverse section of the aluminum alloy wire, a rectangular surface-layer void measurement region having a short side of 30 m long and a long side of 50 m long is taken from a surface-layer region extending by up to 30 m in a direction of depth from a surface of the aluminum alloy wire. A total cross-sectional area of voids present in the surface-layer void measurement region is not greater than 2 m.sup.2.

Aluminum Alloy Wire, Aluminum Alloy Strand Wire, Covered Electrical Wire, and Terminal-Equipped Electrical Wire

An aluminum alloy contains at least 0.03 mass % and at most 1.5 mass % of Mg, at least 0.02 mass % and at most 2.0 mass % of Si, and a remainder composed of Al and an inevitable impurity, a mass ratio Mg/Si being not lower than 0.5 and not higher than 3.5. In a transverse section of the aluminum alloy wire, a rectangular surface-layer void measurement region having a short side of 30 m long and a long side of 50 m long is taken from a surface-layer region extending by up to 30 m in a direction of depth from a surface of the aluminum alloy wire. A total cross-sectional area of voids present in the surface-layer void measurement region is not greater than 2 m.sup.2.

ALUMINUM ALLOY WIRE, ALUMINUM ALLOY STRAND WIRE, COVERED ELECTRICAL WIRE, AND TERMINAL-EQUIPPED ELECTRICAL WIRE

An aluminum alloy wire composed of an aluminum alloy, wherein the aluminum alloy contains more than or equal to 0.03 mass % and less than or equal to 1.5 mass % of Mg, more than or equal to 0.02 mass % and less than or equal to 2.0 mass % of Si, and a remainder of Al and an inevitable impurity, Mg/Si being more than or equal to 0.5 and less than or equal to 3.5 in mass ratio, and the aluminum alloy wire has a dynamic friction coefficient of less than or equal to 0.8.

ALUMINUM ALLOY WIRE, ALUMINUM ALLOY STRAND WIRE, COVERED ELECTRICAL WIRE, AND TERMINAL-EQUIPPED ELECTRICAL WIRE

An aluminum alloy wire composed of an aluminum alloy, wherein the aluminum alloy contains more than or equal to 0.03 mass % and less than or equal to 1.5 mass % of Mg, more than or equal to 0.02 mass % and less than or equal to 2.0 mass % of Si, and a remainder of Al and an inevitable impurity, Mg/Si being more than or equal to 0.5 and less than or equal to 3.5 in mass ratio, and the aluminum alloy wire has a dynamic friction coefficient of less than or equal to 0.8.

ALUMINUM ALLOY WIRE, ALUMINUM ALLOY STRAND WIRE, COVERED ELECTRICAL WIRE, AND TERMINAL-EQUIPPED ELECTRICAL WIRE

An aluminum alloy contains equal to or more than 0.005 mass % and equal to or less than 2.2 mass % of Fe, and a remainder of Al and an inevitable impurity. In a transverse section of the aluminum alloy wire, a surface-layer void measurement region in a shape of a rectangle having a short side length of 30 m and a long side length of 50 m is defined within a surface layer region extending from a surface of the aluminum alloy wire by 30 m in a depth direction, and a total cross-sectional area of voids in the surface-layer void measurement region is equal to or less than 2 m.sup.2.

ALUMINUM ALLOY WIRE, ALUMINUM ALLOY STRAND WIRE, COVERED ELECTRICAL WIRE, AND TERMINAL-EQUIPPED ELECTRICAL WIRE

An aluminum alloy contains equal to or more than 0.005 mass % and equal to or less than 2.2 mass % of Fe, and a remainder of Al and an inevitable impurity. In a transverse section of the aluminum alloy wire, a surface-layer void measurement region in a shape of a rectangle having a short side length of 30 m and a long side length of 50 m is defined within a surface layer region extending from a surface of the aluminum alloy wire by 30 m in a depth direction, and a total cross-sectional area of voids in the surface-layer void measurement region is equal to or less than 2 m.sup.2.

WIRE CONDUCTOR, INSULATED WIRE, AND WIRING HARNESS, AND METHOD FOR MANUFACTURING WIRE CONDUCTOR

A wire conductor has a plurality of elemental wires made of aluminum or an aluminum alloy, which are stranded with each other and arranged, in cross-section intersecting an axial direction of the wire conductor, in which one or a plurality of virtual elemental wires are removed from an outer peripheral portion of a virtual cross-section represented by a maximum number of virtual elemental wires accommodated in a circumscribing figure approximated by a regular hexagon, the virtual elemental wires having a same diameter as the elemental wires. The wire conductor includes a plurality of slave strands, each being a strand of the plurality of elemental wires, a maximum diameter cross-sectional area ratio is 0.63 or higher that is calculated by dividing a cross-sectional area of the wire conductor by an area of a circle having a diameter equal to a maximum value of an outer diameter of the wire conductor.