The present disclosure relates to a composite cable for a vehicle and a composite cable assembly, which are capable of simultaneously providing a communication function and power to an electronic parking brake (EPB) and an anti-lock brake system (ABS) for use in a vehicle, and maximizing electromagnetic compatibility (EMC) shielding performance between internal components or external cables.

The present disclosure relates to a composite cable for a vehicle and a composite cable assembly, which are capable of simultaneously providing a communication function and power to an electronic parking brake (EPB) and an anti-lock brake system (ABS) for use in a vehicle, and maximizing electromagnetic compatibility (EMC) shielding performance between internal components or external cables.

A compressed stranded conductor includes an inner layer strand having conductive wires which are twisted together, and an outer layer strand having conductive wires which are arranged around an outer periphery of the inner layer strand and are twisted together. The inner layer strand and the outer layer strand are compressed. An inner layer area reduction rate of one conductive wire of the inner layer strand is 29% or more and 32% or less. An outer layer area reduction rate of one conductive wire of the outer layer strand is 6% or more and 11% or less. A difference between the inner layer area reduction rate and the outer layer area reduction rate is 19% or more and 25% or less.

An aluminum alloy contains equal to or more than 0.005 mass % and equal to or less than 2.2 mass % of Fe, and a remainder of Al and an inevitable impurity. In a transverse section of the aluminum alloy wire, a surface-layer void measurement region in a shape of a rectangle having a short side length of 30 μm and a long side length of 50 μm is defined within a surface layer region extending from a surface of the aluminum alloy wire by 30 μm in a depth direction, and a total cross-sectional area of voids in the surface-layer void measurement region is equal to or less than 2 μm.sup.2.

An aluminum alloy contains equal to or more than 0.005 mass % and equal to or less than 2.2 mass % of Fe, and a remainder of Al and an inevitable impurity. In a transverse section of the aluminum alloy wire, a surface-layer void measurement region in a shape of a rectangle having a short side length of 30 μm and a long side length of 50 μm is defined within a surface layer region extending from a surface of the aluminum alloy wire by 30 μm in a depth direction, and a total cross-sectional area of voids in the surface-layer void measurement region is equal to or less than 2 μm.sup.2.

An aluminum base wire includes a core wire composed of pure aluminum or an aluminum alloy; a plurality of coating pieces provided so as to be scattered on an outer periphery of the core wire; and a coating layer provided on the outer periphery of the core wire and an outer periphery of each of the plurality of coating pieces. The coating layer includes a first layer that is provided continuously on the outer periphery of the core wire between adjacent coating pieces and the outer periphery of each of the plurality of coating pieces, and a second layer provided on an outer periphery of the first layer. The plurality of coating pieces are each composed of copper or a copper alloy, the first layer is composed of metals that include copper and tin, and the second layer is composed of tin or a tin alloy.

Presented are segmented hairpin bar conductors for electric machines, methods for making/using such segmented bar conductors, electromagnetic motors using such segmented bar conductors, and vehicles equipped with an induction motor generator unit using segmented hairpin bar conductors. An electric machine includes a stator that defines multiple circumferentially spaced, radially elongated stator slots. A rotor is located adjacent and movable with respect to the stator. One or more permanent magnets are mounted to the rotor, and one or more U-shaped hairpin windings are mounted to the stator in juxtaposed spaced relation to the magnet(s). Each hairpin winding is formed from an array of collimated, electrically conductive wires that are bundled together into a unitary bar conductor. The segmented hairpin winding has a pair of hairpin legs, each of which adjoins and projects from a respective end of a hairpin crown. Each hairpin leg inserts into a respective one the stator slots.

Presented are segmented hairpin bar conductors for electric machines, methods for making/using such segmented bar conductors, electromagnetic motors using such segmented bar conductors, and vehicles equipped with an induction motor generator unit using segmented hairpin bar conductors. An electric machine includes a stator that defines multiple circumferentially spaced, radially elongated stator slots. A rotor is located adjacent and movable with respect to the stator. One or more permanent magnets are mounted to the rotor, and one or more U-shaped hairpin windings are mounted to the stator in juxtaposed spaced relation to the magnet(s). Each hairpin winding is formed from an array of collimated, electrically conductive wires that are bundled together into a unitary bar conductor. The segmented hairpin winding has a pair of hairpin legs, each of which adjoins and projects from a respective end of a hairpin crown. Each hairpin leg inserts into a respective one the stator slots.

An electric wire conductor includes a wire strand having a plurality of elemental wires twisted together. The wire strand includes a deformed part in which a cross-section of the wire strand intersecting an axial direction of the wire strand is formed into a flat shape in which a width of the cross section is larger than a height of the cross section, and an entire outer periphery of the cross section is formed as an outward curve. In the cross-section of the deformed part, the elemental wires have deformation ratios from a circle of 70% or lower at an outer peripheral part facing the outer periphery of the deformed part than at a center part located inside the outer peripheral part.

An electric wire conductor includes a wire strand having a plurality of elemental wires twisted together. The wire strand includes a deformed part in which a cross-section of the wire strand intersecting an axial direction of the wire strand is formed into a flat shape in which a width of the cross section is larger than a height of the cross section, and an entire outer periphery of the cross section is formed as an outward curve. In the cross-section of the deformed part, the elemental wires have deformation ratios from a circle of 70% or lower at an outer peripheral part facing the outer periphery of the deformed part than at a center part located inside the outer peripheral part.