H01B5/08

Overhead conductor with self-cleaning coating
11174398 · 2021-11-16 · ·

A single coated conductor for an overhead power transmission or distribution line is provided comprising one or more electrical conductors (400) and a first coating (401) provided on at least a portion of the one or more electrical conductors (400). The first coating (401) comprises: (i) an inorganic binder comprising an alkali metal silicate; (ii) a polymerisation agent comprising nanosilica (“nS”) or colloidal silica (SiO.sub.2); and (iii) a photocatalytic agent, wherein the photocatalytic agent comprises ≥70 wt % anatase titanium dioxide (TiO.sub.2) having an average particle size (“aps”) ≤100 nm. The first coating (401) has an average thermal emissivity coefficient E≥0.90 across the infrared spectrum 2.5-30.0 μm and has an average solar reflectivity coefficient R≥0.90 and/or an average solar absorptivity coefficient A≤0.10 across the solar spectrum 0.3-2.5 μm.

Electric wire conductor, covered electric wire, wire harness, and method for manufacturing electric wire conductor

An electric wire conductor is excellent in space saving and flexibility and is less likely to concentrate a load on specific elemental wires, and a covered electric wire and a wire harness contain the electric wire conductor. The electric wire conductor contains a wire strand containing a plurality of elemental wires twisted together. The wire strand has a sector-shaped part in which a cross-section intersecting an axial direction of the wire strand contains either a single edge or two edges touching each other at an apex, and an outward curve connecting the ends of the single edge or the two edges. In the sector-shaped part, the elemental wires having deformation ratios from a circle lower at an outer peripheral part facing an outer periphery of the sector-shaped part than at a center part of the sector-shaped part located inside the outer peripheral part in the cross-section intersecting the axial direction.

Electric wire conductor, covered electric wire, wire harness, and method for manufacturing electric wire conductor

An electric wire conductor is excellent in space saving and flexibility and is less likely to concentrate a load on specific elemental wires, and a covered electric wire and a wire harness contain the electric wire conductor. The electric wire conductor contains a wire strand containing a plurality of elemental wires twisted together. The wire strand has a sector-shaped part in which a cross-section intersecting an axial direction of the wire strand contains either a single edge or two edges touching each other at an apex, and an outward curve connecting the ends of the single edge or the two edges. In the sector-shaped part, the elemental wires having deformation ratios from a circle lower at an outer peripheral part facing an outer periphery of the sector-shaped part than at a center part of the sector-shaped part located inside the outer peripheral part in the cross-section intersecting the axial direction.

Aluminum alloy wire, aluminum alloy strand wire, covered electrical wire, and terminal-equipped electrical wire

An aluminum alloy wire composed of an aluminum alloy, wherein the aluminum alloy contains more than or equal to 0.03 mass % and less than or equal to 1.5 mass % of Mg, more than or equal to 0.02 mass % and less than or equal to 2.0 mass % of Si, and a remainder of Al and an inevitable impurity, Mg/Si being more than or equal to 0.5 and less than or equal to 3.5 in mass ratio, and the aluminum alloy wire has a dynamic friction coefficient of less than or equal to 0.8.

Aluminum alloy wire, aluminum alloy strand wire, covered electrical wire, and terminal-equipped electrical wire

An aluminum alloy wire composed of an aluminum alloy, wherein the aluminum alloy contains more than or equal to 0.03 mass % and less than or equal to 1.5 mass % of Mg, more than or equal to 0.02 mass % and less than or equal to 2.0 mass % of Si, and a remainder of Al and an inevitable impurity, Mg/Si being more than or equal to 0.5 and less than or equal to 3.5 in mass ratio, and the aluminum alloy wire has a dynamic friction coefficient of less than or equal to 0.8.

Segmented bar conductors for electric machines

Presented are segmented hairpin bar conductors for electric machines, methods for making/using such segmented bar conductors, electromagnetic motors using such segmented bar conductors, and vehicles equipped with an induction motor generator unit using segmented hairpin bar conductors. An electric machine includes a stator that defines multiple circumferentially spaced, radially elongated stator slots. A rotor is located adjacent and movable with respect to the stator. One or more permanent magnets are mounted to the rotor, and one or more U-shaped hairpin windings are mounted to the stator in juxtaposed spaced relation to the magnet(s). Each hairpin winding is formed from an array of collimated, electrically conductive wires that are bundled together into a unitary bar conductor. The segmented hairpin winding has a pair of hairpin legs, each of which adjoins and projects from a respective end of a hairpin crown. Each hairpin leg inserts into a respective one the stator slots.

Segmented bar conductors for electric machines

Presented are segmented hairpin bar conductors for electric machines, methods for making/using such segmented bar conductors, electromagnetic motors using such segmented bar conductors, and vehicles equipped with an induction motor generator unit using segmented hairpin bar conductors. An electric machine includes a stator that defines multiple circumferentially spaced, radially elongated stator slots. A rotor is located adjacent and movable with respect to the stator. One or more permanent magnets are mounted to the rotor, and one or more U-shaped hairpin windings are mounted to the stator in juxtaposed spaced relation to the magnet(s). Each hairpin winding is formed from an array of collimated, electrically conductive wires that are bundled together into a unitary bar conductor. The segmented hairpin winding has a pair of hairpin legs, each of which adjoins and projects from a respective end of a hairpin crown. Each hairpin leg inserts into a respective one the stator slots.

Aluminum Alloy Wire, Aluminum Alloy Strand Wire, Covered Electrical Wire, and Terminal-Equipped Electrical Wire

An aluminum alloy contains equal to or more than 0.005 mass % and equal to or less than 2.2 mass % of Fe, and a remainder of Al and an inevitable impurity. In a transverse section of the aluminum alloy wire, a surface-layer void measurement region in a shape of a rectangle having a short side length of 30 μm and a long side length of 50 μm is defined within a surface layer region extending from a surface of the aluminum alloy wire by 30 μm in a depth direction, and a total cross-sectional area of voids in the surface-layer void measurement region is equal to or less than 2 μm.sup.2.

Aluminum Alloy Wire, Aluminum Alloy Strand Wire, Covered Electrical Wire, and Terminal-Equipped Electrical Wire

An aluminum alloy contains equal to or more than 0.005 mass % and equal to or less than 2.2 mass % of Fe, and a remainder of Al and an inevitable impurity. In a transverse section of the aluminum alloy wire, a surface-layer void measurement region in a shape of a rectangle having a short side length of 30 μm and a long side length of 50 μm is defined within a surface layer region extending from a surface of the aluminum alloy wire by 30 μm in a depth direction, and a total cross-sectional area of voids in the surface-layer void measurement region is equal to or less than 2 μm.sup.2.

Movable cable

The present invention provides a movable cable, which has strength that is at least equal to conventional movable cables while having excellent flexural fatigue resistance and flexibility as well as being lightweight. This movable cable 10 has an electric conductor therein. The conductor comprises a first conductor 2 made of a specific aluminum alloy material wherein: the alloy composition contains, in mass %, 0.05-1.8% Mg, 0.01-2.0% Si, 0.01-1.5% Fe, and at least a total of 0.00-2.00% of one element selected from the group consisting of Cu, Ag, Zn, Ni, Co, Au, Mn, Cr, V, Zr, Ti and Sn, the balance being Al and unavoidable impurities; the crystal grains have a fiber-like metal structure in which the crystal grains all extend in one direction; and in a cross-section parallel to the one direction, the average crystal grain dimension perpendicular to the longitudinal direction is 400 nm or less. The ratio X of the area of the first conductor 2 in the whole conductor of the movable cable 10 is in the range of 10-100%.