A conductive member production method is performed with use of a die that includes a first die and a second die. The first die includes a protruding portion having a recession-shaped depression formed in a leading end surface, the depression including a molding surface that is inclined so as to gradually extend toward the leading end surface side while extending laterally from the depression. The second die includes a recessed portion into which the protruding portion can be inserted. The method includes a heating step of heating a weld portion formation region that is a portion, with respect to an extending direction, of a conductive member constituted by multiple metal strands, and a pressing step in which the heated weld portion formation region is sandwiched between and pressed by the protruding portion of the first die and the recessed portion of the second die.

A module comprises a first ultracapacitor having a first terminal, a second ultracapacitor having a second terminal, and an interconnect strip is provided. The interconnect strip contains a central section positioned between a first attachment section and a second attachment section. The first terminal of the first ultracapacitor is connected to the first attachment section of the strip and the second terminal of the second ultracapacitor is connected to the second attachment section of the strip. Further, the central section is formed from a flexible conductive material.

A module comprises a first ultracapacitor having a first terminal, a second ultracapacitor having a second terminal, and an interconnect strip is provided. The interconnect strip contains a central section positioned between a first attachment section and a second attachment section. The first terminal of the first ultracapacitor is connected to the first attachment section of the strip and the second terminal of the second ultracapacitor is connected to the second attachment section of the strip. Further, the central section is formed from a flexible conductive material.

An all-wire weft-knit tubular sleeve can be knit from a plurality of electrically conductive wire filaments. Further, an electrically conductive bus wire can be interlaced in the weft knit pattern of the tubular sleeve to provide improved electrical contact along the entire length of the gasket. The exemplary weft-knit sleeve can allow for at least a 15% axial stretch without breaking the bus wire. The conductive wire filaments can be a copper/nickel alloy having a wire diameter of between about 0.075 mm and about 0.1 mm, a tensile strength of between about 70-125 KSI and an elongation of at least 12%.

An all-wire weft-knit tubular sleeve can be knit from a plurality of electrically conductive wire filaments. Further, an electrically conductive bus wire can be interlaced in the weft knit pattern of the tubular sleeve to provide improved electrical contact along the entire length of the gasket. The exemplary weft-knit sleeve can allow for at least a 15% axial stretch without breaking the bus wire. The conductive wire filaments can be a copper/nickel alloy having a wire diameter of between about 0.075 mm and about 0.1 mm, a tensile strength of between about 70-125 KSI and an elongation of at least 12%.

The present invention seeks to provide a technology that crimps a terminal and a conductive member configured by a plurality of metal strands together in a more stable state. A method of manufacturing a terminal-equipped conductive member is performed using a die, which includes a first die having a projection and a second die, the second die having a depression into which the projection can be inserted, and having a pair of side wall surfaces of the depression which include a first molding surface inclined along an inner surface of a pair of crimping tabs of a pre-crimping terminal, the method including a welding step of arranging in the die a welded portion formation region, which is a region on an extension direction portion of a conductive member, and welding the plurality of metal strands together; and a crimping step of crimping the welded portion and the terminal together.

The present invention seeks to provide a technology that crimps a terminal and a conductive member configured by a plurality of metal strands together in a more stable state. A method of manufacturing a terminal-equipped conductive member is performed using a die, which includes a first die having a projection and a second die, the second die having a depression into which the projection can be inserted, and having a pair of side wall surfaces of the depression which include a first molding surface inclined along an inner surface of a pair of crimping tabs of a pre-crimping terminal, the method including a welding step of arranging in the die a welded portion formation region, which is a region on an extension direction portion of a conductive member, and welding the plurality of metal strands together; and a crimping step of crimping the welded portion and the terminal together.

An object of the present invention is to enable sufficient welding of multiple metal wires in at least a portion of a conductive member that is constituted by multiple metal wires. The conductive member includes multiple metal wires each including a metal strand and a metal covering layer formed around the metal strand, and a joined portion in which the metal wires are joined by melting of alloy portions of the metal covering layers, the alloy portions including the metal that forms the metal strands. The joined portion can be formed by joining the metal wires to each other by performing heating at a temperature higher than the melting point of the alloy portions of the metal covering layers, the alloy portions including the metal that forms the metal strands.

An object of the present invention is to enable sufficient welding of multiple metal wires in at least a portion of a conductive member that is constituted by multiple metal wires. The conductive member includes multiple metal wires each including a metal strand and a metal covering layer formed around the metal strand, and a joined portion in which the metal wires are joined by melting of alloy portions of the metal covering layers, the alloy portions including the metal that forms the metal strands. The joined portion can be formed by joining the metal wires to each other by performing heating at a temperature higher than the melting point of the alloy portions of the metal covering layers, the alloy portions including the metal that forms the metal strands.

A conductive member production method is performed with use of a die that includes a first die and a second die. The first die includes a protruding portion having a recession-shaped depression formed in a leading end surface, the depression including a molding surface that is inclined so as to gradually extend toward the leading end surface side while extending laterally from the depression. The second die includes a recessed portion into which the protruding portion can be inserted. The method includes a heating step of heating a weld portion formation region that is a portion, with respect to an extending direction, of a conductive member constituted by multiple metal strands, and a pressing step in which the heated weld portion formation region is sandwiched between and pressed by the protruding portion of the first die and the recessed portion of the second die.