The present invention provides an anisotropic electrically conductive film with a structure, in which electrically conductive particles are disposed at lattice points of a planar lattice pattern in an electrically insulating adhesive base layer. A proportion of the lattice points, at which no electrically conductive particle is disposed, with respect to all the lattice points of the planar lattice pattern assumed as a reference region, is less than 20%. A proportion of the lattice points, at which plural electrically conductive particles are disposed in an aggregated state, with respect to all the lattice points of the planar lattice pattern, is not greater than 15%. A sum of omission of the electrically conductive particle and an aggregation of the electrically conductive particles is less than 25%.

An anisotropic conductive film is thermo-polymerizable and includes an electrically insulating base layer, an adhesive layer, an intermediate layer sandwiched therebetween, and electrically conductive particles retained by any of the layers. The intermediate layer and the adhesive layer each have a melt viscosity higher than the melt viscosity of the electrically insulating base layer. The electrically conductive particles are independent of one another when the anisotropic conductive film is viewed in plan. The modulus of elasticity of the anisotropic conductive film as a whole, at 100 C., after thermal polymerization, is higher than 1800 MPa.

An anisotropic conductive film is thermo-polymerizable and includes an electrically insulating base layer, an adhesive layer, an intermediate layer sandwiched therebetween, and electrically conductive particles retained by any of the layers. The intermediate layer and the adhesive layer each have a melt viscosity higher than the melt viscosity of the electrically insulating base layer. The electrically conductive particles are independent of one another when the anisotropic conductive film is viewed in plan. The modulus of elasticity of the anisotropic conductive film as a whole, at 100 C., after thermal polymerization, is higher than 1800 MPa.

An anisotropic conductive film manufacturing method capable of reducing manufacturing costs. Also, an anisotropic conductive film capable of suppressing the occurrence of conduction defects. The anisotropic conductive film manufacturing method includes: a holding step of supplying conductive particles having a plurality of particle diameters on a member having a plurality of opening parts, and holding the conductive particles in the opening parts; and a transfer step of transferring the conductive particles held in the opening parts to an adhesive film. In the particle diameter distribution graph (X-axis: particle diameter (?m), Y-axis: number of particles) of the conductive particles held in the opening parts, the shape of the graph is such that the slope is substantially infinite in a range at or above a maximum peak particle diameter.

An anisotropic conductive film manufacturing method capable of reducing manufacturing costs. Also, an anisotropic conductive film capable of suppressing the occurrence of conduction defects. The anisotropic conductive film manufacturing method includes: a holding step of supplying conductive particles having a plurality of particle diameters on a member having a plurality of opening parts, and holding the conductive particles in the opening parts; and a transfer step of transferring the conductive particles held in the opening parts to an adhesive film. In the particle diameter distribution graph (X-axis: particle diameter (?m), Y-axis: number of particles) of the conductive particles held in the opening parts, the shape of the graph is such that the slope is substantially infinite in a range at or above a maximum peak particle diameter.

The disclosed inventive concept provides an electrically conductive mechanical vibration isolator for providing an electrical path between parts of a vehicle in order to alleviate the need for ground straps. The conductive isolator disclosed herein includes an inner shell, an outer shell, an elastomer disposed therebetween, and a conductor interconnecting the inner and outer shells to create an electrical path therebetween. In one embodiment, the conductor is at least one conducting wire having opposite ends electrically bonded to the inner and outer shells. In another embodiment, the elastomer may comprise a plurality of conductive particulates distributed throughout the elastomer. In yet another embodiment the elastomer may include at least one channel formed therein and extending between the inner and outer shells for storing a conductive liquid therein. The conductive liquid is contained between the shells and provides an electrical path therebetween.

The disclosed inventive concept provides an electrically conductive mechanical vibration isolator for providing an electrical path between parts of a vehicle in order to alleviate the need for ground straps. The conductive isolator disclosed herein includes an inner shell, an outer shell, an elastomer disposed therebetween, and a conductor interconnecting the inner and outer shells to create an electrical path therebetween. In one embodiment, the conductor is at least one conducting wire having opposite ends electrically bonded to the inner and outer shells. In another embodiment, the elastomer may comprise a plurality of conductive particulates distributed throughout the elastomer. In yet another embodiment the elastomer may include at least one channel formed therein and extending between the inner and outer shells for storing a conductive liquid therein. The conductive liquid is contained between the shells and provides an electrical path therebetween.

An anisotropic conductive film includes an electrically conductive particle dispersion layer, which includes electrically conductive particles dispersed, in a predetermined dispersion state, in an electrically insulating adhesive. The anisotropic conductive film includes a defective portion indication means configured to provide information about a location of a defective portion regarding the dispersion state of the electrically conductive particles. A bonding method for bonding the anisotropic conductive film to an electronic component is performed such that, in accordance with the information about the location of the defective portion, obtained from the defective portion indication means, a defect-free portion of the anisotropic conductive film is bonded to a region where terminals or terminal arrays are present in the electronic component to be anisotropically conductively connected.

An anisotropic conductive film includes an electrically conductive particle dispersion layer, which includes electrically conductive particles dispersed, in a predetermined dispersion state, in an electrically insulating adhesive. The anisotropic conductive film includes a defective portion indication means configured to provide information about a location of a defective portion regarding the dispersion state of the electrically conductive particles. A bonding method for bonding the anisotropic conductive film to an electronic component is performed such that, in accordance with the information about the location of the defective portion, obtained from the defective portion indication means, a defect-free portion of the anisotropic conductive film is bonded to a region where terminals or terminal arrays are present in the electronic component to be anisotropically conductively connected.

A resin film configured to hold a conductive metallic track against a panel. The resin film partially covers the conductive metallic track, such that the conductive metallic track has at least one region which does not have the resin film, so as to allow an electrical connection by contact. Thus, in the context of assembly on a panel, the metallic track incorporated between the panel and the resin film is protected, thus rendering this technical solution particularly robust. Furthermore, the resin film electrically insulates the metallic track from surrounding elements, and the regions which do not have resin film allow an electrical connection by contact.