A method for manufacturing a cable with a connector is provided. In the method, a contact is attached to a reinforcing wire. The reinforcing wire to which the contact is attached is inserted into an insertion portion of a housing. The housing is connected to one end of a cable. The reinforcing wire is secured to the cable by a securing member.

A communication system, comprises a composite slickline including an electrical conductor surrounded by an electrically insulating structural material, a downhole tool; and a sensing element. The composite slickline is mechanically and electrically coupled to the downhole tool and extends from the downhole tool to the sensing element. The composite slickline and the sensing element are capacitively coupled so as to permit relative movement therebetween and so as to permit an electric field to extend from the electrical conductor of the composite slickline to the sensing element through the electrically insulating structural material of the composite slickline for the transmission of an electrical and/or an electromagnetic signal between the downhole tool and the sensing element via the composite slickline.

A communication system, comprises a composite slickline including an electrical conductor surrounded by an electrically insulating structural material, a downhole tool; and a sensing element. The composite slickline is mechanically and electrically coupled to the downhole tool and extends from the downhole tool to the sensing element. The composite slickline and the sensing element are capacitively coupled so as to permit relative movement therebetween and so as to permit an electric field to extend from the electrical conductor of the composite slickline to the sensing element through the electrically insulating structural material of the composite slickline for the transmission of an electrical and/or an electromagnetic signal between the downhole tool and the sensing element via the composite slickline.

An improved thermocouple includes a drawn coaxial thermocouple wire pair having a more precise hot junction at which a first and second metallic material electrically connect with each other for measuring temperature. Adapted for use with an electrophysiologic catheter, the improved thermocouple comprising an elongated body having a proximal end and a distal end. The body includes a core of a first metallic material, a first coaxial layer of ceramic material, and a second coaxial layer of a second metallic material. The thermocouple further includes a solder cap on the distal end, the solder cap electrically connecting the core and the second layer at the distal end. A method of manufacturing includes drawing the body through a die, and applying solder on a distal end of the body to electrically connect the two metallic materials at the distal end.

An improved thermocouple includes a drawn coaxial thermocouple wire pair having a more precise hot junction at which a first and second metallic material electrically connect with each other for measuring temperature. Adapted for use with an electrophysiologic catheter, the improved thermocouple comprising an elongated body having a proximal end and a distal end. The body includes a core of a first metallic material, a first coaxial layer of ceramic material, and a second coaxial layer of a second metallic material. The thermocouple further includes a solder cap on the distal end, the solder cap electrically connecting the core and the second layer at the distal end. A method of manufacturing includes drawing the body through a die, and applying solder on a distal end of the body to electrically connect the two metallic materials at the distal end.

A skin effect heating system for long pipelines includes a heater cable disposed in a ferromagnetic or other conductive heat tube, the heater cable and heat tube cooperating to produce heat that is applied to the carrier pipe. The heater cable includes a conductor surrounded by an insulating layer, and then a semiconductive outer layer or jacket. The semiconductive jacket contacts the inner surface of the heat tube, where the charge density of the return current carried by the heat tube is at its highest. The semiconductive jacket material has a resistivity that is sufficiently low to reduce or eliminate arcing events such as corona discharge by allowing accumulated charge on the heat tube to dissipate. The resistivity is also high enough to prevent the return current from flowing into or through the semiconductive outer layer, so that heat production capacity of the system is maximized.

A skin effect heating system for long pipelines includes a heater cable disposed in a ferromagnetic or other conductive heat tube, the heater cable and heat tube cooperating to produce heat that is applied to the carrier pipe. The heater cable includes a conductor surrounded by an insulating layer, and then a semiconductive outer layer or jacket. The semiconductive jacket contacts the inner surface of the heat tube, where the charge density of the return current carried by the heat tube is at its highest. The semiconductive jacket material has a resistivity that is sufficiently low to reduce or eliminate arcing events such as corona discharge by allowing accumulated charge on the heat tube to dissipate. The resistivity is also high enough to prevent the return current from flowing into or through the semiconductive outer layer, so that heat production capacity of the system is maximized.

High voltage three-phase cable comprising three cores positioned so as to assume the configuration with minimum radial dimension and a sheath surrounding the three cores, wherein each core comprises an electric conductor having a substantially triangular shaped cross section with vertex portions and edges; an insulating system surrounding the electric conductor, the insulating system comprising an inner semiconducting layer surrounding the electric conductor, an insulating layer surrounding and in contact with the inner semiconducting layer and an outer semiconducting layer surrounding and in contact with the insulating layer, the layers of the insulating system being made of an extruded polymeric material having a dielectric constant comprised from 2 to 2.5; and a metallic screen surrounding the insulating system.

High voltage three-phase cable comprising three cores positioned so as to assume the configuration with minimum radial dimension and a sheath surrounding the three cores, wherein each core comprises an electric conductor having a substantially triangular shaped cross section with vertex portions and edges; an insulating system surrounding the electric conductor, the insulating system comprising an inner semiconducting layer surrounding the electric conductor, an insulating layer surrounding and in contact with the inner semiconducting layer and an outer semiconducting layer surrounding and in contact with the insulating layer, the layers of the insulating system being made of an extruded polymeric material having a dielectric constant comprised from 2 to 2.5; and a metallic screen surrounding the insulating system.

Conductor cover applicators may define a mouth, or may incorporate movable jaws that open and close a mouth, for receiving a cable. The applicators may have a separator for spreading open a conductor cover, so that the cover can be fed through the applicator onto the cable. Methods of use and other variations are disclosed.