High voltage insulators are disclosed, along with related methods of manufacture and use. The disclosed high voltage insulators include a core strength member joined to one or more end fittings and secured with one or more elastomeric members. A plastic body surrounds the core strength member, the elastomeric member, and at least a portion of the end fitting. In particular, the plastic body is molded over the elastomeric member(s) and, upon cooling, the plastic body exerts a radial compressive force on the underlying elastomeric member(s) to seal the joint of the high voltage insulator and protect it from moisture, even throughout temperature fluctuations in the field.

A post insulator includes an insulating post including a first end and a second end that are opposite to each other, a high-voltage-end grading ring connected to the first end of the insulating post, the high-voltage-end grading ring being insulated from the insulating post, a grounding-end grading ring connected to the second end of the insulating post, the grounding-end grading ring being insulated from the insulating post, and a charge control ring disposed on an outer surface of the insulating post, the charge control ring being insulated from the insulating post, and the charge control ring being configured to accumulate surface charges.

A post insulator includes an insulating post including a first end and a second end that are opposite to each other, a high-voltage-end grading ring connected to the first end of the insulating post, the high-voltage-end grading ring being insulated from the insulating post, a grounding-end grading ring connected to the second end of the insulating post, the grounding-end grading ring being insulated from the insulating post, and a charge control ring disposed on an outer surface of the insulating post, the charge control ring being insulated from the insulating post, and the charge control ring being configured to accumulate surface charges.

The method of manufacturing the insulation member includes manufacturing a 3D printing material using a mixed material in which one or more materials selected from among polycarbonate (PC), polybutylene terephthalate (PBT), acrylonitrile-butadiene-styrene (ABS), polyamide (PA), polyoxymethylene (POM), and polyethylene terephthalate (PET), one or more fillers selected from among TiO2, SiO2, and AlO3, and a curing agent are mixed, and which contains different amounts of the fillers at predetermined intervals in a longitudinal direction, and sequentially stacking the manufactured 3D printing material using a 3D printer to thus manufacture a target insulation member so that the mixed material containing different amounts of the fillers at predetermined intervals in a longitudinal direction of the insulation member is sequentially stacked.

The method of manufacturing the insulation member includes manufacturing a 3D printing material using a mixed material in which one or more materials selected from among polycarbonate (PC), polybutylene terephthalate (PBT), acrylonitrile-butadiene-styrene (ABS), polyamide (PA), polyoxymethylene (POM), and polyethylene terephthalate (PET), one or more fillers selected from among TiO2, SiO2, and AlO3, and a curing agent are mixed, and which contains different amounts of the fillers at predetermined intervals in a longitudinal direction, and sequentially stacking the manufactured 3D printing material using a 3D printer to thus manufacture a target insulation member so that the mixed material containing different amounts of the fillers at predetermined intervals in a longitudinal direction of the insulation member is sequentially stacked.

An RF plenum cable has an annular outer conductor and a coaxial inner conductor. Disposed between the inner and outer conductors is a dielectric spine which includes a sleeve that wraps around the inner conductor, and a plurality of circumferentially spaced ribs that project outwardly from an outer surface of the sleeve. Each of the ribs is defined by a tapered configuration having a first thickness at a first end portion coupled to the sleeve, and a second thickness at a second end portion coupled to an inner surface of the outer conductor, in which the first thickness is less than the second thickness. The dielectric spine may be formed of a plastic having a dielectric constant and loss tangent that, combined with the design of the dielectric spine and the dimensions of the inner and outer conductor, allows for a reduced insertion loss at high frequencies (e.g., 6 GHz).

An RF plenum cable has an annular outer conductor and a coaxial inner conductor. Disposed between the inner and outer conductors is a dielectric spine which includes a sleeve that wraps around the inner conductor, and a plurality of circumferentially spaced ribs that project outwardly from an outer surface of the sleeve. Each of the ribs is defined by a tapered configuration having a first thickness at a first end portion coupled to the sleeve, and a second thickness at a second end portion coupled to an inner surface of the outer conductor, in which the first thickness is less than the second thickness. The dielectric spine may be formed of a plastic having a dielectric constant and loss tangent that, combined with the design of the dielectric spine and the dimensions of the inner and outer conductor, allows for a reduced insertion loss at high frequencies (e.g., 6 GHz).

A composite insulator includes an insulating elongated core, a protective layer surrounding the elongated core, the protective layer including an outer surface with a shed profile and an adhesive primer layer disposed between the elongated core and the protective layer for adhering the protective layer to the elongated core, the adhesive primer layer including a coupling agent and particles of a low resistivity material. The method for producing a composite insulator includes preparing a first solution including a solvent, a coupling agent and particles of a low resistivity material, applying the first solution on at least a part of an envelope surface of an insulating elongated core and thus forming one or more first adhesive primer layers and applying a protective layer onto the first adhesive primer layer on the elongated core, wherein the protective layer includes an outer surface with a shed profile.

A composite insulator includes an insulating elongated core, a protective layer surrounding the elongated core, the protective layer including an outer surface with a shed profile and an adhesive primer layer disposed between the elongated core and the protective layer for adhering the protective layer to the elongated core, the adhesive primer layer including a coupling agent and particles of a low resistivity material. The method for producing a composite insulator includes preparing a first solution including a solvent, a coupling agent and particles of a low resistivity material, applying the first solution on at least a part of an envelope surface of an insulating elongated core and thus forming one or more first adhesive primer layers and applying a protective layer onto the first adhesive primer layer on the elongated core, wherein the protective layer includes an outer surface with a shed profile.

A hollow insulator for high electric voltages has an insulating tube and a covering of the insulating tube made from a fiber-reinforced plastic. The covering is placed on an outer surface of the insulating tube. There is also described a method for producing the type of hollow insulator.