Laser finishing of apparel products allows an operating model that reduces finishing cost, lowers carrying costs, increases productivity, shortens time to market, be more reactive to trends, reduce product constraints, reduces lost sales and dilution, and more. Improved aspects include design, development, planning, merchandising, selling, making, and delivering. The model uses fabric templates, each of which can be used to produce a multitude of laser finishes. Operational efficiency is improved.

The present invention relates to a method, a computer program product, and a device for providing at least one cutting pattern of a garment to be made individually for a customer. Here, the method comprises the steps of: creating a virtual individual 3D body model (20) of the customer based on individually determined 3D body shell data (10) of the customer and general skeletal data (30) provided; creating a virtual individual 3D garment (40) based on a virtual 3D ideal design (30) and the virtual custom 3D body model (20) created; creating the at least one cutting pattern by flattening/developing the virtual individual 3D garment (40), wherein flattening/developing the virtual individual 3D garment (40) takes place algorithmically on the basis of at least one set of cutting rules (52, 54).

Techniques for generating and using digital markups on digital images are presented. In an embodiment, a method comprises receiving, at an electronic device, a digital layout image that represents a form of a product for manufacturing a reference product; generating a digital markup layout by overlaying the digital markup image over the digital layout image; based on the digital markup layout, generating one or more manufacturing files comprising digital data for manufacturing the reference product; receiving a digital reference image of the reference product manufactured based on the one or more manufacturing files; identifying one or more found markup regions in the digital reference image; based on the found markup regions, generating a geometry map and an interactive asset image; based on, at least in part, the geometry map, generating a customized product image by applying a user pattern to the interactive asset image.

An on-demand manufacturing of apparel system includes online customization and ordering of garments, previewing of the garments, manufacturing including laser finishing of garments, and delivery to the customer. Laser finishing of apparel products reduces finishing cost, lowers carrying costs, increases productivity, shortens time to market, be more reactive to trends, reduces product constraints, reduces lost sales and dilution, and more. Fabric templates can be used to produce a multitude of laser finishes. Operational efficiency is improved.

A system allows a user to create new designs for apparel and preview these designs before manufacture. Software and lasers are used in finishing apparel to produce a desired wear pattern or other design. Users may collaborate while designing the apparel and designate what items should belong in specific collections.

A method of creating custom garments at scale comprising utilization of a multitude of numerical customer measurement inputs and non-numerical customer fit style inputs to generate finished garment measurements. A multitude of fit block and sized versions of the garment are mass-manufactured, and then a matching and selecting process is applied to select a fit block and sized version of the garment after comparison of the finished garment measurements with the fit block and size measurements. Variances between the measurements are used to guide matching to a particular fit block and size as well as to generate alteration outputs and instructions for tailoring the fit block and sized garment into a custom garment altered to the individual customer’s measurements and inputs.

A fabric has enhanced response characteristics for laser finishing. The fabric can be denim for denim apparel such as jeans. Software and lasers are used to finish apparel made of the fabric to produce a desired wear or distressing pattern or other design. The fabric allows for relatively fast color change in response to the laser, color changes in hue from indigo blue to white, many grayscale levels, and maintains strength and stretch properties. A method used to make the fabric includes spinning, dyeing, and weaving yarns in such a way to obtain the desired enhanced response characteristics for laser finishing.

Apparel patterns may be generated as a function of custom apparel information provided by a user, such as one or more measurements, colors, etc., such that the user can have apparel custom-knitted to their particular size and shape without having to acquiesce the high expense and long wait times typically associated with custom-fit clothing. After a custom apparel pattern is generated, a custom-knitted article can be manufactured based on the pattern by transmitting appropriate information to a knitting machine. Data produced while generating custom apparel patterns can be stored and used to optimize and improve the manufacturing of customized knitwear for subsequent users. Further, such data can be shared with third parties such that manufacturers or others can utilize one or more beneficial aspects of the present disclosure without having to implement all of the functionality that would otherwise be required to obtain such benefits.

Systems and methods are provided for improved 3D garment draping simulation. A garment pattern may be obtained that includes a number of flat, 2D garment panels designated to be connected at seam lines. Triangulated versions of each of the 2D garment panels may then be positioned in 3D virtual space relative to a 3D model of a human body, such that one or more annotated points on each triangulated garment panel are aligned with a corresponding labelled point or region on the 3D body. A warped 3D garment mesh may then be generated by repeatedly applying geometric manipulations to the triangulated garment panels to connect their corresponding seam lines without causing collisions between the triangulated garment panels and the 3D body. This warped 3D garment may then be provided as input to a physics-based draping simulator.

An improved method for fabricating a user-generated garment. In one embodiment, garment data related to a predefined or default garment is received, shape and finish pieces of the garment are separated, a template for each shape piece is selected that comprises information about a position and orientation relative to a human body, the shape pieces are assembled in 3D, a finish macro for each finish piece is selected that comprises assembling instructions for assembling the finish piece to the assembled shape pieces, a preliminary 3D garment is visualized on an avatar in a graphical user interface, a garment adjustment process is performed using the graphical user interface to generate a user-generated garment, and fabrication instructions for fabricating the user-generated garment are generated.