H01F3/04

Rapidly quenched Fe-based soft-magnetic alloy ribbon and its production method and core

A rapidly quenched Fe-based soft-magnetic alloy ribbon having wave-like undulations on a free surface, the wave-like undulations having transverse troughs arranged at substantially constant intervals in a longitudinal direction, and the troughs having an average amplitude D of 20 mm or less, is produced by a method comprising (a) keeping a transverse temperature distribution in a melt nozzle within 15 C. to have as small a temperature distribution as possible in a melt paddle of the alloy, and (b) forming numerous fine linear scratches on a cooling roll surface by a wire brush, thereby providing a ground surface of the cooling roll with an arithmetical mean (average) roughness Ra of 0.1-1 m and a maximum roughness depth Rmax of 0.5-10 m.

Rapidly quenched Fe-based soft-magnetic alloy ribbon and its production method and core

A rapidly quenched Fe-based soft-magnetic alloy ribbon having wave-like undulations on a free surface, the wave-like undulations having transverse troughs arranged at substantially constant intervals in a longitudinal direction, and the troughs having an average amplitude D of 20 mm or less, is produced by a method comprising (a) keeping a transverse temperature distribution in a melt nozzle within 15 C. to have as small a temperature distribution as possible in a melt paddle of the alloy, and (b) forming numerous fine linear scratches on a cooling roll surface by a wire brush, thereby providing a ground surface of the cooling roll with an arithmetical mean (average) roughness Ra of 0.1-1 m and a maximum roughness depth Rmax of 0.5-10 m.

Manufacturing Apparatus and Manufacturing Method for Laminated Iron Core

[Problem to be Solved]

An adhesive agent is accurately applied on an adhesive agent applying surface.

[Solution]

Provided are guiding members (100) that guide the conveyance of a sheet steel strip (F) along an intermittent conveyance direction of the sheet steel strip (F) and limit the upward movement of the sheet steel strip (F), and an adhesive agent applying apparatus (50) that applies an adhesive agent to an adhesive agent applying surface at a section corresponding to an iron core lamina (A, W).

Manufacturing Apparatus and Manufacturing Method for Laminated Iron Core

[Problem to be Solved]

An adhesive agent is accurately applied on an adhesive agent applying surface.

[Solution]

Provided are guiding members (100) that guide the conveyance of a sheet steel strip (F) along an intermittent conveyance direction of the sheet steel strip (F) and limit the upward movement of the sheet steel strip (F), and an adhesive agent applying apparatus (50) that applies an adhesive agent to an adhesive agent applying surface at a section corresponding to an iron core lamina (A, W).

Soft magnetic ribbon for magnetic core, magnetic core, coil unit, and wireless power transmission unit
11990271 · 2024-05-21 · ·

A soft magnetic ribbon for a magnetic core segmented into small pieces includes: an inductance priority region having a first average crack interval; and an eddy current suppression priority region having a second average crack interval, in which the first and second average crack intervals are different from each other.

Soft magnetic ribbon for magnetic core, magnetic core, coil unit, and wireless power transmission unit
11990271 · 2024-05-21 · ·

A soft magnetic ribbon for a magnetic core segmented into small pieces includes: an inductance priority region having a first average crack interval; and an eddy current suppression priority region having a second average crack interval, in which the first and second average crack intervals are different from each other.

WOUND MAGNETIC CORE, ALLOY CORE, AND METHOD FOR MANUFACTURING WOUND MAGNETIC CORE
20240153686 · 2024-05-09 ·

A method for manufacturing a wound magnetic core of a nanocrystalline soft magnetic alloy ribbon, the method including: a first heat treatment step of subjecting a wound magnetic core, which is formed by winding an amorphous soft magnetic alloy ribbon capable of nanocrystallization, to a heat treatment at a temperature that is 300? C. or higher and below a crystallization start temperature, with a first inner shape correction jig for holding the wound magnetic core in a non-circular shape placed in an internal space of the wound magnetic core; and a second heat treatment step of subjecting the wound magnetic core to a heat treatment for nanocrystallization at a temperature equal to or higher than the crystallization start temperature, with the first inner shape correction jig removed and with at least one second inner shape correction jig placed in the internal space of the wound magnetic core, wherein: a cross section of the second inner shape correction jig perpendicular to a direction in which the second inner shape correction jig extends is smaller than a cross section of the first inner shape correction jig perpendicular to a direction in which the first inner shape correction jig extends; and a magnetic field is applied to the wound magnetic core over a partial period of the second heat treatment step.

WIRELESS POWER TRANSFER ANTENNA CORE AND WIRELESS POWER TRANSFER MODULE INCLUDING SAME

Provided is a wireless power transfer antenna core. In the wireless power transfer antenna core according to an exemplary embodiment of the present invention, a conductive member configured to serve as an antenna for transmitting or receiving wireless power is wound multiple times along a longitudinal direction. The wireless power transfer antenna core is made of a magnetic body and comprises: a first portion having a first cross-sectional area; and a second portion extending with a predetermined length from an end of the first portion and second cross-sectional area that is relatively larger than the first cross-sectional area, wherein the conductive member is wound multiple times on the first portion.

Core for high-frequency acceleration cavity, and manufacturing method thereof

This core for a high-frequency acceleration cavity has shape formed with the single roll process by winding, with an interposed insulating layer, a Fe-based nanocrystal alloy thin strip having a roll contact surface and a free surface. The core for a high-frequency acceleration cavity is characterized in that projections having a crater-form depression are dispersed on the free surface of the Fe-based nanocrystal alloy thin strip, and the apexes of the projections are ground and blunted.

Core for high-frequency acceleration cavity, and manufacturing method thereof

This core for a high-frequency acceleration cavity has shape formed with the single roll process by winding, with an interposed insulating layer, a Fe-based nanocrystal alloy thin strip having a roll contact surface and a free surface. The core for a high-frequency acceleration cavity is characterized in that projections having a crater-form depression are dispersed on the free surface of the Fe-based nanocrystal alloy thin strip, and the apexes of the projections are ground and blunted.