Systems and methods for forming insulation on magnet wire are provided. An extruder that includes one or more rotating screws may receive a thermoset polymeric material and process the thermoset polymeric material to increase its pressure and temperature. An extrusion crosshead assembly in fluid communication with the extruder may receive the thermoset polymeric material and press extrude the thermoset polymeric material as insulation onto a magnet wire. A curing device may then cure the extruded insulation material.

Disclosed herein is a coil component that includes: a magnetic element body containing magnetic powder, the magnetic element body having first and second surfaces; a coil conductor embedded in the magnetic element body; and an external terminal connected to the coil conductor and exposed on the first surface of the magnetic element body. The second surface of the magnetic element body is free from the external terminal. The first surface is greater in surface roughness than the second surface.

Disclosed herein is a coil component that includes: a magnetic element body containing magnetic powder, the magnetic element body having first and second surfaces; a coil conductor embedded in the magnetic element body; and an external terminal connected to the coil conductor and exposed on the first surface of the magnetic element body. The second surface of the magnetic element body is free from the external terminal. The first surface is greater in surface roughness than the second surface.

In the coil component, external stress applied when the upper coil structure, the lower coil structure, and the magnetic sheet are stacked is dispersed by the undulation of both main surfaces of the magnetic sheet. By dispersing the stress in this manner, a situation in which defects such as cracks occur in the coil structure is effectively suppressed.

In the coil component, external stress applied when the upper coil structure, the lower coil structure, and the magnetic sheet are stacked is dispersed by the undulation of both main surfaces of the magnetic sheet. By dispersing the stress in this manner, a situation in which defects such as cracks occur in the coil structure is effectively suppressed.

An insulated electric wire is composed of a conductor composed of a copper material, and an electrical insulating layer provided on an outer periphery of the conductor. For the constituent conductor of the insulated electric wire, in an orientation intensity ratio obtained by X-ray diffraction of a transverse cross section of the conductor, an intensity in a [200] crystal orientation is higher than an intensity in a [111] crystal orientation.

An insulated electric wire is composed of a conductor composed of a copper material, and an electrical insulating layer provided on an outer periphery of the conductor. For the constituent conductor of the insulated electric wire, in an orientation intensity ratio obtained by X-ray diffraction of a transverse cross section of the conductor, an intensity in a [200] crystal orientation is higher than an intensity in a [111] crystal orientation.

The invention relates to a field coil (18, 20), in particular for a satellite hall-effect plasma thruster, said field coil (18, 20) comprising a core (22) on which a conductor (24) is wound, characterized in that the conductor comprises an inorganic insulation cable (26) impregnated with a high-temperature-resistant silicone coating (32).

A coated carbon nanotube wire for a coil includes: a carbon nanotube wire, the carbon nanotube wire being composed of a plurality of carbon nanotube aggregates each constituted of a plurality of carbon nanotubes, or being composed of a plurality of carbon nanotube element wires each constituted of a plurality of carbon nanotubes; and a coating layer coating the carbon nanotube wire, wherein each of the carbon nanotube aggregates contacts one or more other adjacent carbon nanotube aggregates, or each of the carbon nanotube element wires contacts one or more other adjacent carbon nanotube element wires.

A heat-resistant insulated wire that is used for a wiring or a winding in a device, has a high partial discharge starting voltage, and can achieve heat resistance and oxidation suppression of a conductor surface. The heat-resistant insulated wire (10) comprising a conductor (1), a baked film layer (2) provided on an outer periphery of the conductor (1), and an insulating film (3) provided on the baked film layer (2). The baked film layer (2) is a thermosetting resin layer, and the insulating film (3) is an extrusion-coated fluororesin layer. Preferably the baked film layer (2) is a urethane resin layer and has a thickness within a range of 5 to 30 μm, and preferably a diameter of the conductor (1) is within a range of 0.08 to 0.30 mm and a thickness of the insulating film (3) is within a range of 0.05 to 0.10 mm.