Provided is a method for manufacturing a laminated electrode body which is excellent in terms of productivity and production cost. The method for manufacturing a laminated electrode body disclosed herein includes the steps of: preparing a wound body having a flat portion and two curved portions by using a laminate formed of an elongated positive electrode, an elongated negative electrode, and an elongated separator that insulates the positive electrode and the negative electrode from each other; preparing an electrode laminate structure having two cut surfaces by cutting out and removing the two curved portions of the wound body; and removing active materials on the cut surfaces of the electrode laminate structure by spraying an inactive gas or electrically insulating particles onto the cut surfaces while applying, to the electrode laminate structure, a voltage of 25 V or more and less than a voltage causing a dielectric breakdown of the separator.

A system and methods for manufacturing a dry electrode for an energy storage device are disclosed. The system includes a first dry electrode material delivery system configured to deliver a dry electrode material, a first calendering roll, a second calendering roll, and a controller. The second calendering roll is configured to form a first nip between the first calendering roll and the second calendering roll. The first nip us configured to receive the dry electrode material from the first dry electrode material delivery system, and form a dry electrode film from the dry electrode material. The controller is configured to control a rotational velocity of the second calendering roll to be greater than a rotational velocity of the first calendering roll.

An apparatus for manufacturing electrical energy storage devices, comprising a path for feeding material with intermittent feed and two machining stations arranged one after the other in the feed path, in which each machining station is movable on a linear guide at the command of a motor to vary its position along the feed path and enable the mutual distance between the two machining stations to be adjusted in function of the step of intermittent feed of the material, so that the apparatus is adaptable to the change in product size.

An apparatus for manufacturing electrical energy storage devices, comprising a path for feeding material with intermittent feed and two machining stations arranged one after the other in the feed path, in which each machining station is movable on a linear guide at the command of a motor to vary its position along the feed path and enable the mutual distance between the two machining stations to be adjusted in function of the step of intermittent feed of the material, so that the apparatus is adaptable to the change in product size.

Methods for manufacturing intermittently coated dry electrodes for energy storage devices and energy storage devices including the intermittently coated dry electrodes are disclosed. In one embodiment, the method includes providing a metal layer and providing an electrochemically active free-standing film formed of a dry active material. The method also includes combining the electrochemically active free-standing film and the metal layer to form a combined layer. The method further includes removing a portion of the electrochemically active free-standing film from the combined layer so that the electrochemically active free-standing film is intermittently formed on the metal layer in a longitudinal direction of the metal layer.

A winder includes a winding mechanism, a chamber, a vacuum pump, a conveying route and a product case. The winding mechanism winds a belt-shaped raw film around a winding core, the belt-shaped raw film being composed of a plurality of electrodes and a plurality of separating films. The chamber houses the winding mechanism. The vacuum pump sucks air into the chamber. The conveying route has a sealed outer space outside the chamber, an inner space of the chamber leading to the outer space in the conveyance route. The product case is disposed in the conveying route to house a plurality of winding products each formed by winding the raw film with use of the winding mechanism.

A winder includes a winding mechanism, a chamber, a vacuum pump, a conveying route and a product case. The winding mechanism winds a belt-shaped raw film around a winding core, the belt-shaped raw film being composed of a plurality of electrodes and a plurality of separating films. The chamber houses the winding mechanism. The vacuum pump sucks air into the chamber. The conveying route has a sealed outer space outside the chamber, an inner space of the chamber leading to the outer space in the conveyance route. The product case is disposed in the conveying route to house a plurality of winding products each formed by winding the raw film with use of the winding mechanism.

A machining apparatus and method are disclosed, with two blanking devices arranged on a feed path of material for blanking portions of material forming electrode tabs distributed in a step, by varying the period of the working cycles of the two blanking devices independently of one another at each blanking to increase progressively the step between the electrode tabs; the machined material is intended to be wound around a core to produce an electrical energy storage device; the increase in the step between the electrode tabs means that the electrode tabs are aligned on one another in the wound product, taking account of the fact that the dimensions of the product increase during winding.

A machining apparatus and method are disclosed, with two blanking devices arranged on a feed path of material for blanking portions of material forming electrode tabs distributed in a step, by varying the period of the working cycles of the two blanking devices independently of one another at each blanking to increase progressively the step between the electrode tabs; the machined material is intended to be wound around a core to produce an electrical energy storage device; the increase in the step between the electrode tabs means that the electrode tabs are aligned on one another in the wound product, taking account of the fact that the dimensions of the product increase during winding.

A film capacitor includes a body including a core body formed of an insulating material and metalized films which are wound around the core body; and first and second terminal electrodes disposed on both end surfaces in an axial direction of the body, respectively, a cross section perpendicular to an axial direction, i.e., z direction, of the core body having an oval outer periphery having a major axis and a minor axis, and an inner periphery defining a slit extending along the major axis. The provision of the core body makes it possible to suppress loosening of the metalized films or occurrence of a gap between the metalized films, thus making the film capacitor having a high insulation property.