Methods, apparatus, and articles of manufacture to regulate relay coil switching are disclosed. A disclosed example method of regulating switching times of a relay having a pair of contacts to selectively and electrically couple an analog alternating current (AC) power source and a load includes forming a digital pulse train representative of an AC signal at the load, determining a first value corresponding to a representative pulse width of the digital pulse train, providing a first relay switching signal to the relay at a first time relative to a zero crossing of the AC signal, selecting a second time for providing a second relay switching signal to the relay based the first value and a second value representative of the width of a first pulse of the digital pulse train associated with the first relay switching signal at the first time, and providing the second relay switching signal to the relay at the second time.

An electrical contactor is provided comprising a first terminal having a fixed member with at least one fixed electrical contact; a second terminal; at least one electrically-conductive movable arm in electrical communication with the second terminal and having a movable electrical contact thereon; and an AC dual-coil actuator having a first drive coil drivable to open and close the movable and fixed electrical contacts, and a second non-drive coil feedback connected to induce a reverse flux to temper and stabilize a net flux, thereby enabling control of a delay time of the opening and closing electrical contacts so as to be at or adjacent to a zero-crossing of an associated AC load current.

An electrical contactor is provided comprising a first terminal having a fixed member with at least one fixed electrical contact; a second terminal; at least one electrically-conductive movable arm in electrical communication with the second terminal and having a movable electrical contact thereon; and an AC dual-coil actuator having a first drive coil drivable to open and close the movable and fixed electrical contacts, and a second non-drive coil feedback connected to induce a reverse flux to temper and stabilize a net flux, thereby enabling control of a delay time of the opening and closing electrical contacts so as to be at or adjacent to a zero-crossing of an associated AC load current.

An electrical contactor for switching a load current having an AC waveform, has a fixed electrical contact, a movable electrical contact, an actuator arrangement having a drive coil drivable for opening and closing the movable and fixed electrical contacts, and a power supply having a controller for outputting truncated-waveform drive pulses to the electrical actuator arrangement, so as to prevent contact separation prior to peak load current.

An electrical contactor for switching a load current having an AC waveform, has a fixed electrical contact, a movable electrical contact, an actuator arrangement having a drive coil drivable for opening and closing the movable and fixed electrical contacts, and a power supply having a controller for outputting truncated-waveform drive pulses to the electrical actuator arrangement, so as to prevent contact separation prior to peak load current.

An electrical contactor has a first terminal having a fixed member with at least one fixed electrical contact, a second terminal, and at least one movable electrical contact in electrical communication with the second terminal. A dual-coil actuator is also provided and has a first drive coil drivable to open and close the movable and fixed electrical contacts, and a second non-drive coil feedback connected to induce a reverse flux to temper and stabilize a net flux. Control of a delay time of the opening and closing electrical contacts is thus possible, so as to be at or adjacent to a subsequent or next zero-crossing of an associated AC load current waveform.

An electrical contactor has a first terminal having a fixed member with at least one fixed electrical contact, a second terminal, and at least one movable electrical contact in electrical communication with the second terminal. A dual-coil actuator is also provided and has a first drive coil drivable to open and close the movable and fixed electrical contacts, and a second non-drive coil feedback connected to induce a reverse flux to temper and stabilize a net flux. Control of a delay time of the opening and closing electrical contacts is thus possible, so as to be at or adjacent to a subsequent or next zero-crossing of an associated AC load current waveform.