A control system may include a processor that may receive a first dataset associated with a current received at a load device coupled to a relay device. The processor may also determine harmonics data associated with the current and determine a switching profile to control moving a first armature of three armatures in the relay device based on the harmonics data. The switching profile is configured to control movement of the first armature between a first position and a second position, and wherein the switching profile comprises a firing angle for moving the first armature with respect to an electrical waveform, a second armature, and a third armature. The processor may then control a current provided to a relay coil of the relay device based on the switching profile, such that the relay coil causes the first armature to move.

A point-on-wave relay device includes a first contact relay and a second contact relay in series with the first contact relay. A first state of the first contact relay in conjunction with a first state of the second contact relay causes a point-on-wave open operation and second state of the first contact relay in conjunction with a second state of the second contact relay causes a point-on-wave close operation.

A control module for a reversing contactor includes a housing configured to mount to forward and reverse contactors. The control module is configured to receive command signals for the forward and reverse contactors and provide the command signals to an interlock circuit included within the housing of the control module. The interlock circuit is configured to use the forward and reverse commands as well as feedback signals corresponding to the current status of the contactors to prevent both the forward and reverse contactors from being closed in tandem. The control module is also configured to mount to contactors having different physical sizes. The housing may be configured as a telescoping housing, where one portion of the housing is fixed and a second portion of the housing slides with respect to the fixed portion of the housing to adjust the width of the control module.

A device includes an armature, a coil, and a circuit. The armature is configured to move between a close position that electrically couples the armature to a contact and an open position that is not electrically coupled to the contact. The coil is configured to release a voltage configured to de-magnetize the coil, thereby causing the armature to move from the close position to the open position. The circuit is configured to provide reverse driving current to the coil during a period of time when the armature moves from the close position to the open position.

A method may include receiving, via a processor, a request to enable movement of a rotor. The method may involve sending a first signal to a mechanical relay system in response to receiving the request, such that the second signal may cause a mechanical relay to close. The mechanical relay system is configured to couple a first conductor to an EM brake. The method may also include sending a second signal to a solid-state relay system after sending the first signal to the mechanical relay system, such that the second signal may cause a solid-state relay to close. The solid-state relay system may couple a second conductor to the EM brake, such that the EM brake may open after receiving power via the first conductor and the second conductor.

A control system may include a processor that may receive a first dataset associated with a type of load device coupled to a relay device. The processor may then receive a second dataset associated with one or more operations of the load device over a period of time. The processor may also determine a switching profile to control moving an armature of the relay device between a first position and a second position based on the first dataset and the second dataset, such that the switching profile comprises a firing angle for moving the armature with respect to an electrical waveform. The processor may then control a current provided to a relay coil of the relay device based on the switching profile.

A system may include a relay device that includes armatures associated with phases of voltage signals. The system may also include relay coils, such that each relay coil may receive a respective voltage that magnetizes a respective relay coil, thereby causing the respective armature to move from a respective first position to a respective second position. The system may also include a control system that receive an indication that a fault condition is present, identify a first phase of the phases of voltage signals that is expected to be the next phase of the phases to cross zero, and send a signal to the relay device in response to identifying the first phase. The signal is configured to cause a first relay coil of the relay coils to energize or deenergize.

A control system may include a processor that may receive a first dataset associated with power properties of a rotating load device coupled to a relay device. The processor may also determine frequency properties based on the power properties and determine a switching profile to control moving a first armature of three armatures in the relay device based on the frequency properties. The switching profile is configured to control movement of the first armature between a first position and a second position, and wherein the switching profile comprises a firing angle for moving the first armature with respect to an electrical waveform, a second armature, and a third armature. The processor may then control a current provided to a relay coil of the relay device based on the switching profile, such that the relay coil causes the first armature to move.

Systems and methods for contact erosion mitigation are provided. To perform contact erosion mitigation, an order of opening/closing poles and/or contact relays of particular poles is altered, resulting in a sharing of potential arcing conditions amongst the poles/contact relays of these poles.

A control system may include a processor that may receive a first dataset associated with a current received at a load device coupled to a relay device. The processor may also determine harmonics data associated with the current and determine a switching profile to control moving a first armature of three armatures in the relay device based on the harmonics data. The switching profile is configured to control movement of the first armature between a first position and a second position, and wherein the switching profile comprises a firing angle for moving the first armature with respect to an electrical waveform, a second armature, and a third armature. The processor may then control a current provided to a relay coil of the relay device based on the switching profile, such that the relay coil causes the first armature to move.