A custom-fitted helmet and a method of making the same can comprise, at a first location, obtaining head data for a customer's head comprising a length, a width, and at least one head contour. With at least one processor, generating a computerized three-dimensional (3D) headform matching the customer's head length, width, and head contour from the head data. The 3D headform can be compared to a helmet safety standard. At a second location different from the first location, a custom-fitted helmet based on the 3D headform can be formed, wherein the custom-fitted helmet satisfies the safety standard and comprises an inner surface comprising a topography that conforms to the length, width, and at least one contour of the customer's head. The first location can be a home or a store. Obtaining the head data from photographic images of a deformable interface member disposed on the customer's head.

Athlete technology including athlete garments, athlete sensors, athlete data processors, athlete data networks, and other features, functions, and components.

The application Ser. No. 15/633,533 outlined a novel method of using 2D vectors in conjunction with a 3D model's UV map to dynamically create virtual mesh groups that can be individually altered.

This invention is Continuation-in-part to Ser. No. 15/633,533 and outlines a method for using a specific type of 2D vector, namely a straight line, to compute and display real world measurements on a 3D model by calculating the path distance of the 2D vector. The specification for Ser. No. 15/633,533 is included here by reference and the terms have the same meaning. The additions are fully supported in the original specification. No new matter is added.

Described is an apparatus for designing a pattern for a wearable item, comprising: (a.) position detector adapted to detect a position of at least a portion of a body of a user; and (b.) data processor adapted to compute at least one intersection of at least one virtual object and the portion of the body of the user, and pattern data representative of a pattern for the wearable item based on the intersection. In addition, described is a method for designing a pattern for a wearable item.

An automated control apparatus, method, and system for improving inspection, measurement, and fabrication of apparel is described. The system is used to capture an image of the apparel or apparel-related object and convert that image into a digital representation which can then be sent to and stored in a database to be used to recreate ideal apparel with reproducible measurements and patterns. The system also allows for comparisons with already existing ideal images and/or the apparel itself to determine if the apparel or apparel-related object possess the correct dimensions, shapes, colors, textures and fabrics, etc.

An automated control apparatus, method, and system for improving inspection, measurement, and fabrication of apparel is described. The system is used to capture an image of the apparel or apparel-related object and convert that image into a digital representation which can then be sent to and stored in a database to be used to recreate ideal apparel with reproducible measurements and patterns. The system also allows for comparisons with already existing ideal images and/or the apparel itself to determine if the apparel or apparel-related object possess the correct dimensions, shapes, colors, textures and fabrics, etc.

A centralized command and control network system for the automated manufacture of a personalized custom-fit garment comprises a centralized control system; automated programmable manufacturing equipment configured for assembling and stitching the personalized custom-fit garment from a digital pattern; and automated programmable material handling equipment configured for transporting the personalized custom-fit garment or its components through each step of the manufacturing equipment. After the customer has had his or her body scanned, and selected and personalized a garment design, the inventive manufacturing system will then manufacture the garment upon receipt of the order in an automated manner without requiring further substantive manual intervention or touch labor. The resultant personalized custom-fit garment is based on the customer's three-dimensional body shape and style and fit preferences. The system can be used to prepare any kind of garments.

A custom-fitted helmet and a method of making the same can comprise, at a first location, obtaining head data for a customer's head comprising a length, a width, and at least one head contour. With at least one processor, generating a computerized three-dimensional (3D) headform matching the customer's head length, width, and head contour from the head data. The 3D headform can be compared to a helmet safety standard. At a second location different from the first location, a custom-fitted helmet based on the 3D headform can be formed, wherein the custom-fitted helmet satisfies the safety standard and comprises an inner surface comprising a topography that conforms to the length, width, and at least one contour of the customer's head. The first location can be a home or a store. Obtaining the head data from photographic images of a deformable interface member disposed on the customer's head.

A custom-fitted helmet and a method of making the same can comprise, at a first location, obtaining head data for a customer's head comprising a length, a width, and at least one head contour. With at least one processor, generating a computerized three-dimensional (3D) headform matching the customer's head length, width, and head contour from the head data. The 3D headform can be compared to a helmet safety standard. At a second location different from the first location, a custom-fitted helmet based on the 3D headform can be formed, wherein the custom-fitted helmet satisfies the safety standard and comprises an inner surface comprising a topography that conforms to the length, width, and at least one contour of the customer's head. The first location can be a home or a store. Obtaining the head data from photographic images of a deformable interface member disposed on the customer's head.

Embodiments relate to methods for generating at least one custom pattern for use in garment construction, the method comprising receiving scan data relating to a three dimensional scanned body; receiving input regarding a garment use case; selecting at least one compression value based at least in part on the garment use case; calculating at least one negative ease dimension based on the at least one compression value; and modifying predetermined garment pattern dimensions based on the at least one negative ease dimension to generate the at least one custom pattern.