An electrical assembly may include a bus bar assembly, a sensor assembly, including a circuit board connected to the bus bar assembly, and a sensor, a bracket connected to the bus bar assembly, and a cooling member connected to the bracket. A method of assembling an electrical assembly may include connecting a shunt resistor with a bus bar assembly, connecting a circuit board with the bus bar assembly, connecting the bus bar assembly with the bracket, disposing the cooling member on or about the bracket, and/or connecting the cooling member with the bracket.

A mobile application including a motive power circuit including a power storage device and an electrical load; a power distribution unit (PDU) electrically interposed between the power storage device and the electrical load, wherein the PDU includes a breaker/relay positioned on one of a high side and a low side of the power storage device; wherein the breaker/relay includes: a fixed contact electrically coupled to the power bus; a movable contact selectively electrically coupled to the fixed contact; an armature operationally coupled to the movable contact; a first biasing member biasing the armature into one of the first position or the second position; and a means for selecting a down force value of the movable contact, thereby providing for a physical opening response of the breaker/relay in response to a selected current value.

A system including a vehicle having a motive electrical power path; a power distribution unit including a current protection circuit disposed in the motive electrical power path, the current protection circuit including a breaker/relay, the breaker/relay including: a fixed contact, a moveable contact, and a physical opening response portion responsive to a current value; a current source circuit electrically coupled to the breaker/relay and structured to inject a current across the fixed contact; and a voltage determination circuit electrically coupled to the breaker/relay and structured to determine at least one of an injected voltage amount and a contactor impedance value, wherein the voltage determination circuit comprises an analog hardware filter having a cutoff frequency selected in response to a frequency of the injected current.

A contactor (1) comprising a first contact member (3) fixed and connected to a first conductor (5) of an electrical circuit; a second contact member (7) connected to a second conductor (9) of the electrical circuit by a connector (11); wherein the second contact member moves between a break position, in which the first and second contact members are out of contact, and a make position, in which the first and second contact members are in contact; an actuator assembly (15) coupled to the second contact member such that actuation of the actuator assembly translates into movement of the second contact member; an electromagnetic arrangement comprising an electromagnetic coil (17) and at least a part of the actuator assembly, wherein, when the coil is energised, the coil generates a magnetic field and thereby the actuation assembly is caused to move under the influence of the magnetic field, which in turn causes the second contact member to move; a hermetically sealable enclosure (2); wherein the first and second contact members, the connector, and the actuation assembly are inside the enclosure; and the coil is outside the enclosure.

A contactor (1) comprising a first contact member (3) fixed and connected to a first conductor (5) of an electrical circuit; a second contact member (7) connected to a second conductor (9) of the electrical circuit by a connector (11); wherein the second contact member moves between a break position, in which the first and second contact members are out of contact, and a make position, in which the first and second contact members are in contact; an actuator assembly (15) coupled to the second contact member such that actuation of the actuator assembly translates into movement of the second contact member; an electromagnetic arrangement comprising an electromagnetic coil (17) and at least a part of the actuator assembly, wherein, when the coil is energised, the coil generates a magnetic field and thereby the actuation assembly is caused to move under the influence of the magnetic field, which in turn causes the second contact member to move; a hermetically sealable enclosure (2); wherein the first and second contact members, the connector, and the actuation assembly are inside the enclosure; and the coil is outside the enclosure.

A relay arrangement includes at least two series-connected relays, which are mechanically and electrically connected to a main printed circuit board via first terminals and second terminals, and at least one flat conductor for conducting current between the at least two series connected relays. The flat conductor is mechanically connected to the main printed circuit board and electrically and thermally connected to the first terminals of the relays, and the at least one flat conductor is configured to dissipate heat produced during operation of the relays.

A multi-port power converter including a housing including a plurality of ports structured to electrically interface to a plurality of loads; a plurality of solid-state components configured to provide selected electrical power outputs and to accept selected electrical power inputs; a plurality of solid-state switches configured to provide selected connectivity between the plurality of solid-state components and the plurality of ports; and a controller, the controller including: a component bank configuration circuit structured to interpret a port electrical interface description of the multi-port power converter from an external tool communicatively coupled to the controller, the port electrical interface description comprising a description of at least a portion of distinct electrical characteristics; and a component bank implementation circuit structured to provide solid switch states in response to the port electrical interface description, and wherein the plurality of solid-state switches are responsive to the solid switch states.

A system includes a vehicle having a motive electrical power path; a power distribution unit comprising a current protection circuit disposed in the motive electrical power path, the current protection circuit comprising a thermal fuse and a contactor in a series arrangement; a current source circuit electrically coupled to the thermal fuse and structured to determine that a load power throughput of the motive electrical power path is low, and to inject a current across the thermal fuse in response to the load power throughput of the motive electrical power path being low; a voltage determination circuit electrically coupled to the thermal fuse and structured to determine at least one of an injected voltage amount and a thermal fuse impedance value; and wherein the current source circuit determines the load power throughput of the motive electrical power path is low in response to the vehicle being in a shutdown state.

An integrated inverter assembly including a main cover and an opposing back cover, a coolant channel, wherein power electronics of the inverter assembly are thermally coupled to the coolant channel, and wherein at least one of a coolant inlet or a coolant outlet of the coolant channel comprises a quick connector without a locking element.

A system includes a housing; and a breaker/relay device positioned in the housing, wherein the breaker/relay device is configured to interrupt a motive power circuit for an electrical vehicle system, where the housing is disposed on the electrical vehicle system, where the breaker/relay device includes a physical opening response portion responsive to a first current value in the motive power circuit, and a controlled opening response portion responsive to a second current value in the motive power circuit, where the physical opening response portion is structured to be adjustable to at least one adjustment operation.