A system includes a vehicle including a motive electrical power path; a power distribution unit having a current protection circuit disposed in the motive electrical power path, the current protection circuit comprising a fuse; a controller, comprising: a fuse status circuit structured to determine a fuse event value; a fuse management circuit structured to provide a fuse event response based on the fuse event value; and a fuse life description circuit structured to determine a fuse life remaining value, wherein the fuse event value comprises a representation that the fuse life remaining value is below a threshold value, and wherein the fuse management circuit is further structured to provide the fuse event response further based on the fuse life remaining value.

A mobile application including a motive power circuit including a power storage device and an electrical load electrically coupled through a power bus; a power distribution unit (PDU) electrically interposed between the power storage device and the electrical load, wherein the PDU comprises a breaker/relay positioned on one of a high side and a low side of the power storage device; wherein the breaker/relay comprises: a fixed contact electrically coupled to the power bus; a movable contact selectively electrically coupled to the fixed contact; an armature operationally coupled to the movable contact; a first biasing member biasing the armature into one of the first position or the second position; and a means for adjusting a down force value of the movable contact during run-time operations of the motive power circuit, wherein the down force value biases the moveable contact into electrical coupling with the fixed contact.

A system including a vehicle having a motive electrical power path; a power distribution unit including a current protection circuit comprising a breaker/relay including: a fixed contact; a movable contact; a physical opening response portion responsive to a current value in the motive power circuit; a current source circuit electrically coupled to the breaker/relay and structured to inject a current across the fixed contact; and a voltage determination circuit electrically coupled to the breaker/relay and structured to determine at least one of an injected voltage amount and a contactor impedance value, wherein the voltage determination circuit comprises a high pass filter having a cutoff frequency selected in response to a frequency of the injected current.

A mobile application includes a motive power circuit having a power storage device and an electrical load, where the power storage device and the electrical load are selectively electrically coupled through a power bus. The application includes a power distribution unit (PDU) electrically interposed between the power storage device and the electrical load, where the PDU includes a breaker/relay positioned on one of a high side and a low side of the power storage device. The breaker/relay includes a fixed contact and a moveable contact selectively electrically coupled to the fixed contact, where the moveable contact allows power flow through the power bus when electrically coupled to the fixed contact, and prevents power flow through the power bus when not electrically coupled to the fixed contact. The breaker/relay includes an armature coupled to the moveable contact, and capable to open or close the motive power circuit.

An electrical assembly may include a contactor, a bus bar connected to the contactor, a bracket connected to the bus bar, and/or a cooling member. The cooling member may be connected to the bracket such that the contactor is indirectly connected to the cooling member via the bus bar and the bracket. A method of assembling an electrical assembly may include providing a bracket and one or more contactors, inserting the one or more contactors into the bracket, disposing a flexible circuit at least partially on and/or in the bracket, electrically connecting the flexible circuit with the one or more contactors, connecting a bus bar assembly with the one or more contactors, connecting the bus bar assembly with the bracket, disposing a cooling member on or about the bracket, and/or connecting the cooling member with the bracket.

An electrical assembly may include a contactor, a bus bar connected to the contactor, a bracket connected to the bus bar, and/or a cooling member. The cooling member may be connected to the bracket such that the contactor is indirectly connected to the cooling member via the bus bar and the bracket. A method of assembling an electrical assembly may include providing a bracket and one or more contactors, inserting the one or more contactors into the bracket, disposing a flexible circuit at least partially on and/or in the bracket, electrically connecting the flexible circuit with the one or more contactors, connecting a bus bar assembly with the one or more contactors, connecting the bus bar assembly with the bracket, disposing a cooling member on or about the bracket, and/or connecting the cooling member with the bracket.

A contact device of the present disclosure includes a fixed terminal, a movable member, a regulating member, and a heat transmission structure. The fixed terminal includes a fixed contact. The movable member includes a movable contact and is configured to move between a closed position where the movable contact is in contact with the fixed contact and an open position where the movable contact is apart from the fixed contact. The regulating member is configured to be in contact with the movable contact when the movable member is in the open position. The heat transmission structure is configured to transmit, to the fixed terminal, heat from the movable contact when the movable member is in the open position, through a thermal path including at least the regulating member.

A contact device of the present disclosure includes a fixed terminal, a movable member, a regulating member, and a heat transmission structure. The fixed terminal includes a fixed contact. The movable member includes a movable contact and is configured to move between a closed position where the movable contact is in contact with the fixed contact and an open position where the movable contact is apart from the fixed contact. The regulating member is configured to be in contact with the movable contact when the movable member is in the open position. The heat transmission structure is configured to transmit, to the fixed terminal, heat from the movable contact when the movable member is in the open position, through a thermal path including at least the regulating member.

A multi-port power converter includes a housing that includes a plurality of ports structured to electrically interface to a plurality of loads, the plurality of loads having distinct electrical characteristics. The multi-port power converter also includes a plurality of solid state components configured to provide selected electrical power outputs and to accept selected electrical power inputs and a plurality of solid state switches configured to provide selected connectivity between the plurality of solid state components and the plurality of ports.

A mobile application includes a motive power circuit, the motive power circuit including a power storage device and an electrical load, where the power storage device and the electrical load are selectively electrically coupled through a power bus; a power distribution unit (PDU) electrically interposed between the power storage device and the electrical load, where the PDU comprises a breaker/relay positioned on one of a high side and a low side of the power storage device; wherein the breaker/relay includes a fixed contact electrically coupled to the power bus, a moveable contact selectively electrically coupled to the fixed contact, an armature operationally coupled to the moveable contact, and a biasing member biasing the armature.