A mobile application including a motive power circuit including a power storage device and an electrical load, where the power storage device and the electrical load are selectively electrically coupled through a power bus; a power distribution unit (PDU) electrically interposed between the power storage device and the electrical load, wherein the PDU comprises a breaker/relay including: a fixed contact electrically coupled to the power bus; a movable contact selectively electrically coupled to the fixed contact; an armature operationally coupled to the movable contact; a first biasing member biasing the armature; a contact force spring operationally interposed between the armature and the movable contact; and a means for adjusting an opening velocity of the moveable contact during a run-time operation of the power bus, wherein the opening velocity comprises an initial velocity of the moveable contact away from the fixed contact in response to a physical opening response.

A system includes a vehicle including a power distribution unit comprising a current protection circuit disposed in a motive electrical power path with a thermal fuse and a contactor in a series arrangement; a current source circuit electrically coupled to the thermal fuse to determine that a load power throughput is low, and to inject a current across the thermal fuse in response to the load power throughput being low; a voltage determination circuit electrically coupled to the thermal fuse to determine an injected voltage amount and/or a thermal fuse impedance value; where the power distribution unit further includes a plurality of fuses, and where the current source circuit is structured to inject the current across each fuse in a selected sequence; and where the current source circuit injects the current across a first and second fuse of the plurality of fuses at a first shutdown event.

A multi-port power converter including a housing including a plurality of ports structured to electrically interface to a plurality of loads, the plurality of loads having distinct electrical characteristics; a plurality of solid-state components configured to provide selected electrical power outputs and to accept selected electrical power inputs; a plurality of solid-state switches configured to provide selected connectivity between the plurality of solid-state components and the plurality of ports; and a controller, the controller including: a component bank configuration circuit structured to interpret a port electrical interface description during a run-time operation of the multi-port power converter, the port electrical interface description comprising a description of at least a portion of the distinct electrical characteristics; and a component bank implementation circuit structured to provide solid switch states in response to the port electrical interface description, and wherein the plurality of solid-state switches are responsive to the solid switch states.

A mobile application including a motive power circuit including a power storage device and an electrical load electrically coupled through a power bus; a power distribution unit (PDU) electrically interposed between the power storage device and the electrical load, wherein the PDU comprises a breaker/relay positioned on one of a high side and a low side of the power storage device; wherein the breaker/relay comprises: a fixed contact electrically coupled to the power bus; a movable contact selectively electrically coupled to the fixed contact; an armature operationally coupled to the movable contact; a first biasing member biasing the armature into one of the first position or the second position; and a means for adjusting a down force value of the movable contact during run-time operations of the motive power circuit, wherein the down force value biases the moveable contact into electrical coupling with the fixed contact.

An electrical assembly may include a first contactor, a second contactor, a bus bar assembly electrically connected to the first contactor and the second contactor, a cooling member, a bracket configured to connect the cooling member to the first contactor and the second contactor, and/or potting material that may be disposed at least partially between the bus bar assembly and the cooling member. A method of assembling an electrical assembly may include disposing the first contactor and the second contactor on a fixture, connecting the bus bar assembly to the first contactor and the second contactor, connecting the bracket to the bus bar assembly, the first contactor, and/or the second contactor, connecting the cooling member to the bracket, and/or providing the potting material between the bus bar assembly and the cooling member.

An electrical unit includes a contactor having a housing member, a first terminal, a second terminal, and/or a contact member disposed in the housing member and configured to selectively electrically connect the first terminal and the second terminal. The electrical unit may include a cooling member connected to the housing member, a first bus bar connected to the cooling member and the first terminal, and/or a second bus bar connected to the cooling member and the second terminal. The cooling member may be configured to dissipate heat that is generated via electrical current flowing through the contact member.

An ultra-miniature hinge type relay having high dielectric strength between contacts and long service life, including a bobbin, a movable spring armature component, a normally open stationary spring and a normally closed stationary spring; the bobbin including an upper flange, a lower flange and a winding window wound with enameled wires and connected between the upper and lower flange; the upper flange is provided with a normally open stationary spring insertion portion which having a first slot, and a normally closed stationary spring insertion portion having a second slot the normally open stationary spring is inserted in the first slot and the normally closed stationary spring is inserted in the second slot, at least one ventilation slot is provided on the bobbin corresponding to a direction of movement of the arc generated when contacts are opened, and the ventilation slot is connected between the first and second space.

An ultra-miniature hinge type relay having high dielectric strength between contacts and long service life, including a bobbin, a movable spring armature component, a normally open stationary spring and a normally closed stationary spring; the bobbin including an upper flange, a lower flange and a winding window wound with enameled wires and connected between the upper and lower flange; the upper flange is provided with a normally open stationary spring insertion portion which having a first slot, and a normally closed stationary spring insertion portion having a second slot the normally open stationary spring is inserted in the first slot and the normally closed stationary spring is inserted in the second slot, at least one ventilation slot is provided on the bobbin corresponding to a direction of movement of the arc generated when contacts are opened, and the ventilation slot is connected between the first and second space.

An electromagnetic switch including a first stationary electric contact, a second stationary electric contact, a mechanical contact, and a moveable contact. The electromagnetic switch is configured for reciprocal motion of the moveable contact into and out of contact with the first stationary electric contact and the second stationary electric contact, wherein the moveable contact remains in contact with the mechanical contact (e.g., a non-conducting contact) throughout the reciprocal motion. In various embodiments, the moveable contact is configured so that at the end of the reciprocal motion three contact points occur, and a triangle defined by the three contact points encloses a center of force of the reciprocal motion.

An electromagnetic switch including a first stationary electric contact, a second stationary electric contact, a mechanical contact, and a moveable contact. The electromagnetic switch is configured for reciprocal motion of the moveable contact into and out of contact with the first stationary electric contact and the second stationary electric contact, wherein the moveable contact remains in contact with the mechanical contact (e.g., a non-conducting contact) throughout the reciprocal motion. In various embodiments, the moveable contact is configured so that at the end of the reciprocal motion three contact points occur, and a triangle defined by the three contact points encloses a center of force of the reciprocal motion.