A method of fabricating a flexible battery comprises forming a first substrate on a first release liner, forming at least one current collector layer on each of the first and second substrate, forming an anode side of the battery by forming an anode on the current collector of the first substrate, forming a cathode side of the battery by forming a cathode on the current collector of the second substrate, depositing electrolyte on one or both of the anode and cathode, adhering and sealing the anode side and cathode side together such that the anode and cathode face one another with the electrolyte In between, and removing the flexible battery from the release liners. The battery may be a primary battery or a secondary battery. The method may be implemented using a roll-to-roll process.

A method of fabricating a flexible battery comprises forming a first substrate on a first release liner, forming at least one current collector layer on each of the first and second substrate, forming an anode side of the battery by forming an anode on the current collector of the first substrate, forming a cathode side of the battery by forming a cathode on the current collector of the second substrate, depositing electrolyte on one or both of the anode and cathode, adhering and sealing the anode side and cathode side together such that the anode and cathode face one another with the electrolyte In between, and removing the flexible battery from the release liners. The battery may be a primary battery or a secondary battery. The method may be implemented using a roll-to-roll process.

An electronic device includes a base substrate with a mica substrate thereon. A top face of the mica substrate has a surface area smaller than a surface area of a top face of the base substrate. An active battery layer is on the mica substrate and has a top face with a surface area smaller than a surface area of a top face of the mica substrate. An adhesive layer is over the active battery layer, mica substrate, and base substrate. An aluminum film layer is over the adhesive layer, and an insulating polyethylene terephthalate (PET) layer is over the aluminum film layer. A battery pad is on the mica substrate adjacent the active battery layer, and a conductive via extends to the battery pad. A conductive pad is connected to the conductive via. The adhesive, aluminum film, and PET have a hole defined therein exposing the conductive pad.

An electronic device includes a base substrate with a mica substrate thereon. A top face of the mica substrate has a surface area smaller than a surface area of a top face of the base substrate. An active battery layer is on the mica substrate and has a top face with a surface area smaller than a surface area of a top face of the mica substrate. An adhesive layer is over the active battery layer, mica substrate, and base substrate. An aluminum film layer is over the adhesive layer, and an insulating polyethylene terephthalate (PET) layer is over the aluminum film layer. A battery pad is on the mica substrate adjacent the active battery layer, and a conductive via extends to the battery pad. A conductive pad is connected to the conductive via. The adhesive, aluminum film, and PET have a hole defined therein exposing the conductive pad.

A printed battery that supplies a transmission and/or reception unit of an RFID tag with an electrical current of at peak ≥ 400 mA includes a layer stack having an anode configured as a layer that contains particulate metallic zinc or a particulate metallic zinc alloy as an active electrode material and a first resilient binder or binder mixture, and a cathode configured as a layer that contains a particulate metal oxide as an active electrode material, at least one conductivity additive to control the electrical conductivity of the cathode, and a second resilient binder or binder mixture, and a separator configured as a layer that electrically insulates the anode and the cathode from one another, a first electrical conductor in direct contact with the anode, and a second electrical conductor in direct contact with the cathode, and a housing that encloses the layer stack.

A printed battery that supplies a transmission and/or reception unit of an RFID tag with an electrical current of at peak ≥ 400 mA includes a layer stack having an anode configured as a layer that contains particulate metallic zinc or a particulate metallic zinc alloy as an active electrode material and a first resilient binder or binder mixture, and a cathode configured as a layer that contains a particulate metal oxide as an active electrode material, at least one conductivity additive to control the electrical conductivity of the cathode, and a second resilient binder or binder mixture, and a separator configured as a layer that electrically insulates the anode and the cathode from one another, a first electrical conductor in direct contact with the anode, and a second electrical conductor in direct contact with the cathode, and a housing that encloses the layer stack.

A method is provided for fabricating a component material for a battery cell. The method comprises the steps of: providing a partially-fabricated battery cell, the partially-fabricated battery cell comprising a substrate having a planar deposition surface consisting of a first face of the substrate and a first battery component layer provided on the planar deposition surface, the substrate having a plurality of further surfaces, the planar deposition surface and the plurality of further surfaces defining the body of the substrate therebetween; wherein: the first battery component layer contains charge-carrying metal species and has an exposed surface; one or more electrically conductive or semi-conductive pathways extend through at least a portion of the substrate, each of the one or more pathways connecting the planar deposition surface to one of the plurality of further surfaces; and the partially-fabricated battery cell is held in position within a deposition chamber by a holding structure and each site of connection between one of the one or more pathways and the holding structure is electrically insulating; the method further comprising the step of depositing a second battery component layer on the first battery component layer, wherein the depositing comprises forming a plasma within the deposition chamber.

The invention discloses a lithium electrode. The electrically conductive structure layer has a recess with one-side opening, and the lithium metal layer is disposed on the bottom of the recess. The solid electrolyte layer and the electrolyte storage layer are disposed thereon sequentially. When the lithium metal is plated, the plated lithium metal is restricted by the solid electrolyte layer to push and compress the electrolyte storage layer. Therefore, the growth of the lithium dendrites is limited efficiently. The penetration through issue of the lithium dendrites will not be occurred so that the safety of the lithium metal battery is improved greatly.

A method comprises obtaining a stack for an energy storage device, the stack comprising a first electrode layer and an electrolyte layer. The method comprises depositing a first material over an exposed portion of the first electrode layer and an exposed portion of the electrolyte layer. The method comprises depositing a second material over the first material and to form a second electrode layer of the stack, and to provide an electrical connection from the second electrode layer, for connecting to a further such second electrode layer via the second material. The electrolyte layer is between the first electrode layer and the second electrode layer. The first material insulates the exposed portions of the first electrode layer and the electrolyte layer from the second material. Also disclosed is an apparatus for maintaining top-down inkjet material deposition.

The disclosed technology generally relates to energy storage devices, and more particularly to energy storage devices comprising frustules. According to an aspect, a supercapacitor comprises a pair of electrodes and an electrolyte, wherein at least one of the electrodes comprises a plurality of frustules having formed thereon a surface active material. The surface active material can include nanostructures. The surface active material can include one or more of a zinc oxide, a manganese oxide and a carbon nanotube.