A secondary battery includes: a cylindrical case; an electrode assembly in the cylindrical case; and a cap plate electrically connected to the electrode assembly and sealing the cylindrical case. The cap plate has a first flat portion at a center of the cap plate, a second flat portion outside the first flat portion, and a vent portion between the first flat portion and the second flat portion, and the vent portion has a thickness smaller than a thickness of the first flat portion or a thickness of the second flat portion.

A secondary battery includes: a cylindrical case; an electrode assembly in the cylindrical case; and a cap plate electrically connected to the electrode assembly and sealing the cylindrical case. The cap plate has a first flat portion at a center of the cap plate, a second flat portion outside the first flat portion, and a vent portion between the first flat portion and the second flat portion, and the vent portion has a thickness smaller than a thickness of the first flat portion or a thickness of the second flat portion.

In an aspect a system for battery environment management in an electric aircraft, where in the system include, at least a at least a battery pack mounted within a fuselage of an electric aircraft. A battery pack may include a plurality of batteries configured to provide electrical power to the electric aircraft. A battery pack may also include a pouch cell. Adjacent to the battery pack there may be at least a channel. A channel is configured to provide a flow path for directing battery ejecta to a predetermined location.

Battery packs are presented having structural members for improving thermal management of battery cells therein. In some embodiments, the battery packs include a first end-member positioned opposite a second end-member and parallel thereto. The battery packs also include a first side beam positioned opposite a second side beam and parallel thereto. The first side beam and the second side beam extend longitudinally between the first end-member and the second end-member. A longitudinal member is disposed between the first side beam and the second side beam and defines a plurality of longitudinal rows. The battery packs may additionally include a lateral member disposed between first end-member and the second end-member to partition the plurality of longitudinal rows into an array of battery cell compartments. A battery cell is disposed within at least one battery cell compartment.

Battery packs are presented having structural members for improving thermal management of battery cells therein. In some embodiments, the battery packs include a first end-member positioned opposite a second end-member and parallel thereto. The battery packs also include a first side beam positioned opposite a second side beam and parallel thereto. The first side beam and the second side beam extend longitudinally between the first end-member and the second end-member. A longitudinal member is disposed between the first side beam and the second side beam and defines a plurality of longitudinal rows. The battery packs may additionally include a lateral member disposed between first end-member and the second end-member to partition the plurality of longitudinal rows into an array of battery cell compartments. A battery cell is disposed within at least one battery cell compartment.

A conductive member is disposed on a side of the sealing plate adjacent to an electrode assembly with a first insulating member disposed therebetween. The conductive member has a conductive-member opening portion. The conductive-member opening portion of the conductive member is sealed by a deformation plate. The deformation plate is connected to a first positive-electrode current collector, which is electrically connected to positive electrode plates. A second insulating member is disposed between the deformation plate and the first positive-electrode current collector. Fixing projections and displacement prevention projections are provided on a surface of the second insulating member. The second insulating member is fixed to the first positive-electrode current collector such that the fixing projections are disposed in fixing holes in the first positive-electrode current collector. The displacement prevention projections on the second insulating member are disposed in displacement prevention holes in the first positive-electrode current collector.

A conductive member is disposed on a side of the sealing plate adjacent to an electrode assembly with a first insulating member disposed therebetween. The conductive member has a conductive-member opening portion. The conductive-member opening portion of the conductive member is sealed by a deformation plate. The deformation plate is connected to a first positive-electrode current collector, which is electrically connected to positive electrode plates. A second insulating member is disposed between the deformation plate and the first positive-electrode current collector. Fixing projections and displacement prevention projections are provided on a surface of the second insulating member. The second insulating member is fixed to the first positive-electrode current collector such that the fixing projections are disposed in fixing holes in the first positive-electrode current collector. The displacement prevention projections on the second insulating member are disposed in displacement prevention holes in the first positive-electrode current collector.

A secondary battery according to the present invention comprises a pouch comprising an accommodation part accommodate the electrode assembly, a gas pocket part collecting a gas generated in the accommodation part, an edge sealing part provided along each of edge surfaces of the accommodation part and the gas pocket part, and a corner sealing part provided on each of both ends of a boundary between the accommodation part and the gas pocket part to support the electrode assembly accommodated in the accommodation part, wherein the corner sealing part comprises a full-width support surface supporting one end in a full-width direction of the electrode assembly, which faces the gas pocket part, and a full-length support surface provided between the full-width support surface and the edge sealing part, having a width greater than that of the full-width support surface, and supporting one end in a full-length direction of the electrode assembly, which faces the edge sealing part, and the full-length support surface, the full-width support surface, and the edge sealing part are integrally connected to each other.

An electrochemical cell is provided which includes a cathode, an anode, an electrolyte separator, and an anode current collector located on the anode. The anode is a three-dimensional (3D) porous anode including ionically conducting electrolyte strands and pores which extend through the anode from the anode current collector to the electrolyte separator. The anode also includes electronically conducting networks extending on sidewall surfaces of the pores from the anode current collector to the electrolyte separator.

An electrochemical cell is provided which includes a cathode, an anode, an electrolyte separator, and an anode current collector located on the anode. The anode is a three-dimensional (3D) porous anode including ionically conducting electrolyte strands and pores which extend through the anode from the anode current collector to the electrolyte separator. The anode also includes electronically conducting networks extending on sidewall surfaces of the pores from the anode current collector to the electrolyte separator.