H01R43/005

Electrical junction box and method of manufacture

An electrical junction box comprises an electrically conductive housing and at least one cable end wherein an everted braided shield section of the cable end is received in a retainer section of the housing and an electrically conductive adhesive is provided.

Tool for treating a seal wiping surface of a sealed connector

A tool configured to apply a lubricant includes an insert disposed within a shroud of an electrical connector. The insert has a central cavity and passages extending from the central cavity to portals defined in an outer surface of the insert and a spray valve disposed within the insert configured to dispense a lubricant mist into the central cavity, through the passages to the portals, and onto a seal wiping surface of the electrical connector.

Wiring method including a step of enrobing non-sealed connectors in a resin
11482822 · 2022-10-25 · ·

A wiring method during which an electrical cable is connected, the cable including one or more conductive wires, to an electrical apparatus, such as a drive computer unit for assisted steering, by means of a non-sealed connector which includes a male portion placed in a junction box and connected to the electrical apparatus, and a female portion connected to the electrical cable, as well as retaining members for fixing the female portion on the male portion in order to create an electrical junction between the respective conductive terminals of the portions, the connector is then covered, after connection, with an enrobing polymer material which forms a sealed shell which protects the electrical junction at least from water.

Grommet station
11482823 · 2022-10-25 · ·

A grommet station includes a grommet assembly module that provides a cable end with a grommet. The assembly module has an assembly unit with an expansion sleeve for holding the grommet in an expanded state and placing the grommet on the cable end, a transfer unit with a mandrel, and a grommet-receiving device for receiving and holding the grommet during the assembly operation. In an acquisition position of the transfer unit, a grommet can be pushed onto the mandrel and, in a delivery position, the mandrel is in an operative connection with the assembly unit such that the grommet can be transferred from the mandrel to the assembly unit with the expansion sleeve temporarily encompassing the mandrel in the delivery position. The mandrel and the expansion sleeve are oriented in the same direction, and the assembly unit is a modular unit with a grommet-receiving device and a downstream expansion sleeve.

Waterproof connector and manufacturing method thereof

The present disclosure discloses a waterproof connector including an integral insulating body, a number of conductive terminals, and an insulating block. The insulating body includes a rear end portion, a front end portion, and a middle portion. The rear end portion defines a number of terminal grooves. The front end portion defines a mating space. The middle portion includes a receiving channel communicating with the terminal grooves. The terminals are disposed in the terminal grooves and extend towards the mating space. The insulating block is injection-molded in the receiving channel and seamlessly fixes the conductive terminals in the terminal grooves. The waterproof connector of the present disclosure can prevent water and dust from entering therein. A method of manufacturing the waterproof connector is also provided.

Terminal-equipped electric wire and method of manufacturing terminal-equipped electric wire
11482799 · 2022-10-25 · ·

In a terminal-equipped electric wire in which a first barrel of a crimp terminal is crimped to a core wire exposed portion of an electric wire, a second barrel of the crimp terminal is crimped to a covering portion of the electric wire, and an anticorrosive portion is formed at least in an opening portion between the first barrel and the second barrel, an adhesive member is arranged on an outer peripheral surface of the covering portion, a base member and adhesive layers of the adhesive member are held in an elastically deformed state by being crimped by the second barrel, the inner adhesive layer of the adhesive member adheres to the entire circumference of the outer peripheral surface of the covering portion, and the outer adhesive layer of the adhesive member adheres to the entire circumference of an inner peripheral surface of the second barrel.

CONNECTOR WITH PLATED PLASTIC CONTACTS
20230079265 · 2023-03-16 · ·

Connector assemblies and contacts that can be moisture-resistant, light-weight, space efficient, and can be readily manufactured. The connector assembly can be formed of two or more materials that can be molded together to reduce the chance of leakage at seams between the two materials. One of the two materials can have an affinity for plating materials while the other material can have an aversion to plating materials. The first material can be plated and used as contacts, while the second can resist plating and can be used to separate regions of the first material into two or more contacts.

AUTOMATED WIRE KITTING SYSTEMS AND METHODS

An automated wire kitting system for assembling wire leads for a wired connector comprises a terminal delivery system configured to obtain a target terminal from a plurality of different types of terminals for wire leads and a crimp press comprising a plurality of dies and being configured to obtain a wire having an exposed portion where the wire's insulation has been removed, receive the target terminal from the terminal delivery system, engage a target die of the plurality of dies corresponding to a type of the target terminal, and crimp the target terminal onto the exposed portion of the wire using the target die of the plurality of dies to assemble a wire lead.

ELASTOMER SEAL SPRING
20230132379 · 2023-04-27 · ·

The seal spring of the present invention has a dual functionality. The seal spring provides both a sealing property and spring function in use within an electrical connector system, which is accomplished by its elastomeric qualities, The seal spring is preferably comprised of Silicone, EPDM rubber or materials and compositions that provide similar performance during use, or the like. The seal spring of the present invention is not limited or defined into a spring section or a seal section by its geometry. Shown is an implementation of the seal spring within a conductive female housing and connector assembly. The seal spring compresses and provides adequate spring force against a disk ferrule assembly, pressing the disk ferrule assembly, with a wire shield, against a conductive female outer housing, providing a grounding scheme for the connector assembly. The seal spring also seals against the female outer housing and a wire.

Electrical connection between a first conductor and a second conductor

An electrical connection comprises a first conductor and a second conductor electrically connected to the first conductor. The first conductor has a first contact section with a first contact face laterally delimited by a first side face. The second conductor has a second contact section with a second contact face surrounded by a rim having a second side face. The second side face limits a contact space above the second contact face and the first contact face is arranged on the second contact face. A reservoir space is arranged between the first side face of the first contact face and the second side face of the rim, the reservoir space surrounds the first contact face and a sealing material is arranged in the reservoir space. The sealing material forms a sealing ring that seals an interface between the first contact face and the second contact face.