H01R43/12

Sliding contact material and method for manufacturing same

The present invention is a sliding contact material having a composition of Cu of 6.0% by mass or more and 9.0% by mass or less, Ni of 0.1% by mass or more and 2.0% by mass or less, an additive element M of 0.1% by mass or more and 0.8% by mass or less, and the balance being Ag. The additive element M is at least one element selected from the group consisting of Sm, La and Zr. The present sliding contact material has a material structure in which dispersion particles containing an intermetallic compound containing at least both Ni and an additive element M are dispersed in an Ag alloy matrix. It is required that the ratio of a Ni content (% by mass) and a content of an additive element M (% by mass) (K.sub.Ni/K.sub.M) in the dispersion particles falls within a predetermined range. The present invention is an Ag alloy-based sliding contact material more excellent also in abrasion resistance than conventional ones, and a material adaptable to higher rotation numbers of micromotors.

Sliding contact material and method for manufacturing same

The present invention is a sliding contact material having a composition of Cu of 6.0% by mass or more and 9.0% by mass or less, Ni of 0.1% by mass or more and 2.0% by mass or less, an additive element M of 0.1% by mass or more and 0.8% by mass or less, and the balance being Ag. The additive element M is at least one element selected from the group consisting of Sm, La and Zr. The present sliding contact material has a material structure in which dispersion particles containing an intermetallic compound containing at least both Ni and an additive element M are dispersed in an Ag alloy matrix. It is required that the ratio of a Ni content (% by mass) and a content of an additive element M (% by mass) (K.sub.Ni/K.sub.M) in the dispersion particles falls within a predetermined range. The present invention is an Ag alloy-based sliding contact material more excellent also in abrasion resistance than conventional ones, and a material adaptable to higher rotation numbers of micromotors.

BRUSH HOLDER ASSEMBLIES AND METHODS FOR MOUNTING AND REPLACING BRUSHES
20190181602 · 2019-06-13 ·

An assembly has a handle, a brush holder, and a support that connect and disconnect to each other using a locking mechanism. The handle reversibly connects and disconnects from the brush holder. The locking mechanism includes a connecting member on the brush holder that attaches to the handle by interaction of a locking flange on the connecting member with a pair of teeth inside of the handle. Insertion of the support within the brush holder extends a post on the support through the connecting member to interact with the handle and enable disconnection of the handle from the brush holder when the support is fully engaged by the brush holder. The locking mechanism prevents the handle from releasing from the brush holder before the brush holder is completely seated on the support.

BRUSH HOLDER ASSEMBLIES AND METHODS FOR MOUNTING AND REPLACING BRUSHES
20190181602 · 2019-06-13 ·

An assembly has a handle, a brush holder, and a support that connect and disconnect to each other using a locking mechanism. The handle reversibly connects and disconnects from the brush holder. The locking mechanism includes a connecting member on the brush holder that attaches to the handle by interaction of a locking flange on the connecting member with a pair of teeth inside of the handle. Insertion of the support within the brush holder extends a post on the support through the connecting member to interact with the handle and enable disconnection of the handle from the brush holder when the support is fully engaged by the brush holder. The locking mechanism prevents the handle from releasing from the brush holder before the brush holder is completely seated on the support.

METHOD FOR MANUFACTURING BRUSH DC MOTOR
20190149026 · 2019-05-16 · ·

A protrusion (71) of a case (7) is inserted into a groove (9) on which a wire (10) is placed. The case (7) is pressed toward the bottom of the groove (9) until a brush holder (5) and a stepped surface (72) come into contact with each other while the bottom of the groove (9) is heated by heat generation of the wire (10), in which a clearance (C1) between the brush holder (5) and the stepped surface (72) is smaller than a clearance (C2) between an exterior case (3) and a stepped surface (73).

METHOD FOR MANUFACTURING BRUSH DC MOTOR
20190149026 · 2019-05-16 · ·

A protrusion (71) of a case (7) is inserted into a groove (9) on which a wire (10) is placed. The case (7) is pressed toward the bottom of the groove (9) until a brush holder (5) and a stepped surface (72) come into contact with each other while the bottom of the groove (9) is heated by heat generation of the wire (10), in which a clearance (C1) between the brush holder (5) and the stepped surface (72) is smaller than a clearance (C2) between an exterior case (3) and a stepped surface (73).

Brush holder assemblies and methods for mounting and replacing brushes
10270216 · 2019-04-23 · ·

An assembly has a handle, a brush holder, and a support that connect and disconnect to each other using a locking mechanism. The handle reversibly connects and disconnects from the brush holder. The locking mechanism includes a connecting member on the brush holder that attaches to the handle by interaction of a locking flange on the connecting member with a pair of teeth inside of the handle. Insertion of the support within the brush holder extends a post on the support through the connecting member to interact with the handle and enable disconnection of the handle from the brush holder when the support is fully engaged by the brush holder. The locking mechanism prevents the handle from releasing from the brush holder before the brush holder is completely seated on the support.

Brush holder assemblies and methods for mounting and replacing brushes
10270216 · 2019-04-23 · ·

An assembly has a handle, a brush holder, and a support that connect and disconnect to each other using a locking mechanism. The handle reversibly connects and disconnects from the brush holder. The locking mechanism includes a connecting member on the brush holder that attaches to the handle by interaction of a locking flange on the connecting member with a pair of teeth inside of the handle. Insertion of the support within the brush holder extends a post on the support through the connecting member to interact with the handle and enable disconnection of the handle from the brush holder when the support is fully engaged by the brush holder. The locking mechanism prevents the handle from releasing from the brush holder before the brush holder is completely seated on the support.

Laminate carbon brush for fuel pump motor
10270322 · 2019-04-23 · ·

A laminated carbon brush for a liquid pump motor slides in a liquid fuel on a disk-like commutator. The laminated carbon brush includes two layers of a lower resistivity layer and a higher resistivity layer. In both the lower resistivity layer and the higher resistivity layer, circular directional resistivities of the brush along a circular direction in the rotation of the commutator are higher than non-circular directional resistivities of the brush along a radial direction of the commutator and a perpendicular direction to the sliding surface of the commutator. A non-circular directional resistivity of the higher resistivity layer are higher than or equal to 90,000 .Math.cm. No spark discharges occur if the fuel pump motor is operated to output a high power.

Laminate carbon brush for fuel pump motor
10270322 · 2019-04-23 · ·

A laminated carbon brush for a liquid pump motor slides in a liquid fuel on a disk-like commutator. The laminated carbon brush includes two layers of a lower resistivity layer and a higher resistivity layer. In both the lower resistivity layer and the higher resistivity layer, circular directional resistivities of the brush along a circular direction in the rotation of the commutator are higher than non-circular directional resistivities of the brush along a radial direction of the commutator and a perpendicular direction to the sliding surface of the commutator. A non-circular directional resistivity of the higher resistivity layer are higher than or equal to 90,000 .Math.cm. No spark discharges occur if the fuel pump motor is operated to output a high power.