A method of making an electrical connector which includes an insulative housing having a tongue with two opposite surfaces and plural contacts with contacting portions exposed to the two opposite surfaces of the tongue is characterized by the steps of: forming the plurality of contacts from a single contact carrier to have one group of contacts thereof each with a respective contacting portion connected to a first carrier strip and the other group of contacts thereof each with a respective contacting portion connected to a second carrier strip situated beside the first carrier strip; insert-molding the plurality of contacts with an insulator to form the insulative housing while exposing front ends of the plurality of contacts; and severing the first carrier strip and the second carrier strip from the front ends of the plurality of contacts.

An electric energy transmission joint and a preparation method therefor. The electric energy transmission joint includes an electric energy transmission copper part, an electric energy transmission aluminum part (9), and an aluminum wire (3). The electric energy transmission copper part includes a fixer (1) for connection with an electric consumption device, and a connector (2) for connection with the electric energy transmission aluminum part (9). A first through hole is provided inside the electric energy transmission aluminum part (9), and a second through hole is provided inside the connector (2). An aluminum conductive core (4) exposed by stripping an insulation layer (5) from a front end of the aluminum wire (3) is inserted into a cavity formed by the connection of the first through hole and the second through hole. The electric energy transmission aluminum part (9) is connected to the aluminum wire (3) by crimping. The electric energy transmission copper part has the advantages of light weight, fast production, and reduced production cost.

An electric energy transmission joint and a preparation method therefor. The electric energy transmission joint includes an electric energy transmission copper part, an electric energy transmission aluminum part (9), and an aluminum wire (3). The electric energy transmission copper part includes a fixer (1) for connection with an electric consumption device, and a connector (2) for connection with the electric energy transmission aluminum part (9). A first through hole is provided inside the electric energy transmission aluminum part (9), and a second through hole is provided inside the connector (2). An aluminum conductive core (4) exposed by stripping an insulation layer (5) from a front end of the aluminum wire (3) is inserted into a cavity formed by the connection of the first through hole and the second through hole. The electric energy transmission aluminum part (9) is connected to the aluminum wire (3) by crimping. The electric energy transmission copper part has the advantages of light weight, fast production, and reduced production cost.

A method of manufacturing a hermetic lead connector includes fixing an electrically insulating ring between an electrically conducting contact ring and an electrically conducting spacer ring to form a hermetic ring subassembly, and fixing a plurality of the hermetic ring subassemblies in axial alignment to form a hermetic lead connector. The hermetic lead connector includes an open end, an outer surface, and an inner surface defining a lead aperture. The hermetic lead connector provides a hermetic seal between the outer surface and the inner surface.

A method of manufacturing a hermetic lead connector includes fixing an electrically insulating ring between an electrically conducting contact ring and an electrically conducting spacer ring to form a hermetic ring subassembly, and fixing a plurality of the hermetic ring subassemblies in axial alignment to form a hermetic lead connector. The hermetic lead connector includes an open end, an outer surface, and an inner surface defining a lead aperture. The hermetic lead connector provides a hermetic seal between the outer surface and the inner surface.

A contact element for contacting electrotechnical components includes: a leadframe part made of an electrically conductive material, having a recess in a contact tab. The contact tab is formed to be curved at at least one location such that a curving line, along which a curvature is present, extends between a beginning and an end of the recess and runs transversely through the contact tab in a straight line.

An elastic contact element of the electrical connector is provided and has an upper ring, a lower ring, and a plurality of elastic flat bodies connected to and located between the upper ring and the lower ring. Each one of the elastic flat bodies is strip-shaped and forms a contact portion. The elastic flat bodies are spaced apart from each other and divided into several groups according to different height positions of the contact portions. Each one of the contact portions protrudes toward a center axis. Because the elastic flat bodies are divided into several groups according to different height positions of the contact portions, the elastic flat bodies contact an inserted male probe at various positions.

A method for manufacturing an electro-mechanical device includes creating a plurality of substrates using a first additive manufacturing process. Each of the substrates includes a polymeric material. The substrates include a first substrate and a second substrate. The first substrate includes a first main body and defines a protrusion extending from the first main body. The second substrate includes a second main body and a recess defined in the second main body. The method includes coupling the first substrate to the second substrate by inserting the protrusion into the recess such that the protrusion elastically deforms to an elastically averaged configuration. The protrusion and the recess together form an elastic averaging coupling. The method includes creating a plurality of electrically conductive components using a second additive manufacturing process and then coupling the electrically conductive components to at least one of the substrates.

A spring-loaded terminal connection having a busbar and a clamping spring, which has a clamping arm, wherein the clamping arm extends towards the busbar and has a spring clamping edge for clamping an electrical conductor and wherein the busbar has a busbar clamping edge for fixing the electrical conductor to be clamped, wherein the busbar clamping edge has a radius less than or equal to 0.2 mm.

A spring-loaded terminal connection having a busbar and a clamping spring, which has a clamping arm, wherein the clamping arm extends towards the busbar and has a spring clamping edge for clamping an electrical conductor and wherein the busbar has a busbar clamping edge for fixing the electrical conductor to be clamped, wherein the busbar clamping edge has a radius less than or equal to 0.2 mm.