A corona comprises a central electrode surrounded by an insulator, which is surrounded by a conductive component. The conductive component includes a shell and an intermediate part both formed of an electrically conductive material. The intermediate part is a layer of metal which brazes the insulator to the shell. An outer surface of the insulator presents a lower ledge, and the layer of metal can be applied to the insulator above the lower ledge prior to or after inserting the insulator into the shell. The conductive inner diameter is less than an insulator outer diameter directly below the lower ledge such the insulator thickness increases toward the electrode firing end. The insulator outer diameter is also typically less than the shell inner diameter so that the corona igniter can be forward-assembled.

A corona comprises a central electrode surrounded by an insulator, which is surrounded by a conductive component. The conductive component includes a shell and an intermediate part both formed of an electrically conductive material. The intermediate part is a layer of metal which brazes the insulator to the shell. An outer surface of the insulator presents a lower ledge, and the layer of metal can be applied to the insulator above the lower ledge prior to or after inserting the insulator into the shell. The conductive inner diameter is less than an insulator outer diameter directly below the lower ledge such the insulator thickness increases toward the electrode firing end. The insulator outer diameter is also typically less than the shell inner diameter so that the corona igniter can be forward-assembled.

An igniter assembly comprising an ignition coil assembly connected to a firing end assembly by an extension, with a valve assembly disposed in a pressure chamber of the extension, is provided. The valve assembly includes a valve stem biased toward the ignition coil assembly by a spring to seal the pressure chamber. The valve assembly is used to evacuate contents from the pressure chamber by pressing the valve stem toward the spring and allowing contents of the pressure chamber to travel through and past the valve stem and out of the pressure chamber. The valve assembly is also used to fill the pressure chamber with an insulating medium by pressing the valve stem toward the spring and allowing the insulating medium to travel through and past the valve stem and into the pressure chamber after evacuating the contents out of the pressure chamber.

An igniter assembly comprising an ignition coil assembly connected to a firing end assembly by an extension, with a valve assembly disposed in a pressure chamber of the extension, is provided. The valve assembly includes a valve stem biased toward the ignition coil assembly by a spring to seal the pressure chamber. The valve assembly is used to evacuate contents from the pressure chamber by pressing the valve stem toward the spring and allowing contents of the pressure chamber to travel through and past the valve stem and out of the pressure chamber. The valve assembly is also used to fill the pressure chamber with an insulating medium by pressing the valve stem toward the spring and allowing the insulating medium to travel through and past the valve stem and into the pressure chamber after evacuating the contents out of the pressure chamber.

This disclosure pertains to a protective sleeve for protecting a corona igniter in a spark plug shaft of an internal combustion engine, wherein the protective sleeve comprises a collar for sitting on a rim of a spark plug shaft opening and a tubular section for being inserted into the spark plug shaft and for receiving the corona igniter.

This disclosure pertains to a protective sleeve for protecting a corona igniter in a spark plug shaft of an internal combustion engine, wherein the protective sleeve comprises a collar for sitting on a rim of a spark plug shaft opening and a tubular section for being inserted into the spark plug shaft and for receiving the corona igniter.

Stable combustion becomes possible even in a super-lean combustion engine or an engine that carries out a large amount of EGR. In a spark discharge ignition promoting apparatus, non-thermal plasma is generated in a cylinder by a non-thermal plasma generating unit. The non-thermal plasma generating unit is provided at a location where a processed air-fuel mixture by the non-thermal plasma reaches a spark plug after an in-cylinder flow or where the air-fuel mixture exists around an electrode of the spark plug in a time when the air-fuel mixture keeps an easy combustion state. The spark plug ignites the processed air-fuel mixture by discharge of the spark plug at timing when the processed air-fuel mixture by the non-thermal plasma of an easy combustion state reaches the spark plug after an in-cylinder flow or timing when the air-fuel mixture of the easy combustion state exists around an electrode of the spark plug in the time when the air-fuel mixture keeps the easy combustion state.

A corona igniter assembly 20 comprises an ignition coil assembly 22, a firing end assembly 24, and a metal tube 26 connecting the ignition coil assembly 22 to the firing end assembly 24. A rubber boot 28 is disposed in the metal tube 26 and compressed symmetrically between a coil output member 30 of the ignition coil assembly 22 and an insulator 42 of the firing end assembly 24. Thus, the rubber boot 28 fills any air gaps and provides a hermetic seal between the ignition coil assembly 22 and the firing end assembly 24 to prevent unwanted corona discharge from forming from those air gaps.

A corona igniter assembly 20 comprises an ignition coil assembly 22, a firing end assembly 24, and a metal tube 26 connecting the ignition coil assembly 22 to the firing end assembly 24. A rubber boot 28 is disposed in the metal tube 26 and compressed symmetrically between a coil output member 30 of the ignition coil assembly 22 and an insulator 42 of the firing end assembly 24. Thus, the rubber boot 28 fills any air gaps and provides a hermetic seal between the ignition coil assembly 22 and the firing end assembly 24 to prevent unwanted corona discharge from forming from those air gaps.

A combustion test system includes a power source and a corona generator coupled to the power source. The combustion test system also includes a charge storage device. The charge storage device includes a charging surface spaced apart from the corona generator such that charge carriers, motivated by an electric field of the corona generator, intersect the charging surface to charge the charge storage device. The combustion test system also includes a first electrode coupled to the charge storage device and a second electrode coupled to a reference ground. The second electrode is spaced apart from the first electrode to produce an electrical arc between the first electrode and the second electrode based on a voltage difference between the first electrode and the second electrode.