A spark plug electrode with an electrode tip formed on an electrode base using an additive manufacturing process, such as a powder bed fusion technique. The spark plug electrode includes an intermediate layer located between the electrode tip and the electrode base, where the intermediate layer has a coefficient of thermal expansion (CTE) that is between that of the electrode base and the electrode tip and includes a whole area connection. In some examples, the whole area connection is non-uniform in thickness so that it is thicker in one section than it is in another section.

A spark plug electrode with an electrode tip formed on an electrode base using an additive manufacturing process, such as a powder bed fusion technique. The spark plug electrode includes an intermediate layer located between the electrode tip and the electrode base, where the intermediate layer has a coefficient of thermal expansion (CTE) that is between that of the electrode base and the electrode tip and includes a whole area connection. In some examples, the whole area connection is non-uniform in thickness so that it is thicker in one section than it is in another section.

A spark plug includes: a cylindrical insulator; a center electrode that is held on an inner circumferential side of the insulator and includes a tip-end protruding portion that protrudes from the insulator toward a tip end side; a cylindrical housing that holds the insulator on an inner circumferential side; and a plug cover that is provided in a tip end portion of the housing so as to cover a pre-combustion chamber in which the tip-end protruding portion is arranged. The plug cover is provided with an injection hole that communicates the pre-combustion chamber to the outside. A positioning portion that performs positioning of the housing and the plug cover in a plug circumferential direction is provided in the housing and the plug cover.

A spark plug includes a plug cover provided at a tip end portion of a housing to cover an auxiliary combustion chamber where an electrical discharge gap is located. The plug cover has a curved surface portion. The curved surface portion includes an outer curved surface convexly curved outward. The curved surface portion has an inclined injection hole formed therein to allow communication between the auxiliary combustion chamber and an outside. The inclined injection hole is opened to be inclined, relative to a plug axial direction, outward in a plug radial direction toward a tip end side. In a cross section including a central axis of the inclined injection hole and along the plug axial direction, a tangent line of a portion of the outer curved surface that overlaps an extended line of the central axis of the inclined injection hole is orthogonal to the extended line.

A spark plug includes a plug cover provided at a tip end portion of a housing to cover an auxiliary combustion chamber where an electrical discharge gap is located. The plug cover has a curved surface portion. The curved surface portion includes an outer curved surface convexly curved outward. The curved surface portion has an inclined injection hole formed therein to allow communication between the auxiliary combustion chamber and an outside. The inclined injection hole is opened to be inclined, relative to a plug axial direction, outward in a plug radial direction toward a tip end side. In a cross section including a central axis of the inclined injection hole and along the plug axial direction, a tangent line of a portion of the outer curved surface that overlaps an extended line of the central axis of the inclined injection hole is orthogonal to the extended line.

A spark plug that prevents a decrease in strength of a member to which a mark is attached while ensuring a readability of the mark, and a method of manufacturing the spark plug. The spark plug is configured to ignite an air-fuel mixture in an internal combustion engine. The spark plug includes: a mark formed of an oxide film generated on a surface of a metallic member or is formed of the metallic member and the oxide film; and a coating material covering the whole mark and allowing transmission of light.

A spark plug that prevents a decrease in strength of a member to which a mark is attached while ensuring a readability of the mark, and a method of manufacturing the spark plug. The spark plug is configured to ignite an air-fuel mixture in an internal combustion engine. The spark plug includes: a mark formed of an oxide film generated on a surface of a metallic member or is formed of the metallic member and the oxide film; and a coating material covering the whole mark and allowing transmission of light.

A noble metal tip for a spark plug according to the present invention contains iridium (Jr) in an amount of 50 mass % or more and aluminum (Al) in an amount of 0.1 mass % or more and 5 mass % or less, and further contains rhodium (Rh), wherein a metallographic structure comprised of fiber-like elements R is observed, and the fiber-like elements R of the metallographic structure have an average aspect ratio of 150 or more and have an average length of 25 μm or less in a minor axis direction.

A spark plug having a center electrode that includes a columnar noble metal tip at one end thereof, and a ground electrode that forms a spark gap between the ground electrode and a circular discharge surface of the tip. In the tip, a mass % of Pt is largest and a content percentage of Ni is more than or equal to 0 mass % and less than or equal to 40 mass %. In each of both a cross-section of the noble metal tip parallel to the discharge surface and a cross-section of the tip perpendicular to the discharge surface, particles each having an aspect ratio of more than or equal to 1 and less than or equal to 10 occupy more than or equal to 70% of observed particles in an area extending from an outline of the cross-section by a distance of 10% of a diameter of the discharge surface.

A spark plug for an internal combustion engine includes a cylindrical insulator, a center electrode, a cylindrical housing, and a plug cover. On a tip side of the insulator, an auxiliary combustion chamber is formed which is surrounded by at least the plug cover. The plug cover is provided with nozzle holes that communicate between the auxiliary combustion chamber and the outside of the auxiliary combustion chamber. A central axis of the nozzle hole is inclined with respect to a plug radial direction when viewed in a plug axial direction. At least a part around an outer opening of the nozzle hole is provided with a concave portion that is adjacent to the outer opening. The concave portion is recessed from the outside to the inside of the plug cover.