H02K1/04

Utilization of Magnetic Fields in Electric Machines
20170229933 · 2017-08-10 ·

An electric machine may include a plurality of stator sections each formed from one or more stator laminations stacked to form a stator. The stator may have windings arranged therein to form magnetic poles. The stator may surround a rotor. A diamagnetic or paramagnetic stator layer may be interposed between at least one adjacent pair of the stator sections.

METHOD FOR PRODUCING A STACK OF METAL SHEETS FOR AN ELECTRIC MOTOR

To provide a method by means of which stacks of metal sheets can be produced in an easy and efficient way, it is proposed that the method comprises the following: coating one or more metal sheets with a bonding substance; bonding multiple metal sheets to form a sheet-metal laminate by a first activation of the bonding substance; cutting up the sheet-metal laminate to produce multiple sheet-metal laminate units and/or cutting out multiple sheet-metal laminate units from the sheet-metal laminate; and bonding the multiple sheet-metal laminate units to form a stack of metal sheets by a second activation of the bonding substance, wherein the bonding substance comprises a resin material and an elastomer material.

METHOD FOR PRODUCING A STACK OF METAL SHEETS FOR AN ELECTRIC MOTOR

To provide a method by means of which stacks of metal sheets can be produced in an easy and efficient way, it is proposed that the method comprises the following: coating one or more metal sheets with a bonding substance; bonding multiple metal sheets to form a sheet-metal laminate by a first activation of the bonding substance; cutting up the sheet-metal laminate to produce multiple sheet-metal laminate units and/or cutting out multiple sheet-metal laminate units from the sheet-metal laminate; and bonding the multiple sheet-metal laminate units to form a stack of metal sheets by a second activation of the bonding substance, wherein the bonding substance comprises a resin material and an elastomer material.

Magnet structure having a plurality of individual magnets integrated into a mesh structure

A three-dimensional magnet structure (6) made up of a plurality of individual magnets (4), the magnet structure (6) having a thickness that forms its smallest dimension, the magnet structure (6) incorporating at least one mesh (5a) exhibiting mesh cells each one delimiting a housing (5) for a respective individual magnet (4), each housing (5) having internal dimensions just large enough to allow an individual magnet (4) to be inserted into it, the mesh cells being made from a fibre-reinforced insulating material, characterized in that a space is left between the housing (5) and the individual magnet (4), which space is filled with a fibre-reinforced resin, the magnet structure (6) comprising a non-conducting composite layer coating the individual magnets (4) and the mesh structure (5a).

Magnet structure having a plurality of individual magnets integrated into a mesh structure

A three-dimensional magnet structure (6) made up of a plurality of individual magnets (4), the magnet structure (6) having a thickness that forms its smallest dimension, the magnet structure (6) incorporating at least one mesh (5a) exhibiting mesh cells each one delimiting a housing (5) for a respective individual magnet (4), each housing (5) having internal dimensions just large enough to allow an individual magnet (4) to be inserted into it, the mesh cells being made from a fibre-reinforced insulating material, characterized in that a space is left between the housing (5) and the individual magnet (4), which space is filled with a fibre-reinforced resin, the magnet structure (6) comprising a non-conducting composite layer coating the individual magnets (4) and the mesh structure (5a).

RARE EARTH MAGNET AND MOTOR

A rare earth magnet capable of reducing an eddy current loss by virtue of a low-cost, simple configuration, when mounted in a motor, is to be provided, where the rare earth magnet comprising: a magnet body comprising a rare earth element and iron; and a resistive layer formed on at least one surface of the magnet body, the resistive layer comprising a rare earth element, iron, and oxygen and having an average volume resistivity of 10.sup.3 Ωcm or more and a thickness of from 3 to 25 μm, as is shown in FIG. 2.

RARE EARTH MAGNET AND MOTOR

A rare earth magnet capable of reducing an eddy current loss by virtue of a low-cost, simple configuration, when mounted in a motor, is to be provided, where the rare earth magnet comprising: a magnet body comprising a rare earth element and iron; and a resistive layer formed on at least one surface of the magnet body, the resistive layer comprising a rare earth element, iron, and oxygen and having an average volume resistivity of 10.sup.3 Ωcm or more and a thickness of from 3 to 25 μm, as is shown in FIG. 2.

Fixture and method of securing parts using the same

A method for securing metallic first and second parts together includes positioning filler metal along an interface between the first and second parts. The first and second parts are inserted into a fixture such that at least one of the first and second parts engages the fixture. The fixture is heated with at least one electrical heating element to heat the filler metal by thermal conduction above a melting point of the filler metal and form metallurgical bonds between the filler metal and the first and second parts. The melted filler metal is cooled to join the first and second parts together.

Fixture and method of securing parts using the same

A method for securing metallic first and second parts together includes positioning filler metal along an interface between the first and second parts. The first and second parts are inserted into a fixture such that at least one of the first and second parts engages the fixture. The fixture is heated with at least one electrical heating element to heat the filler metal by thermal conduction above a melting point of the filler metal and form metallurgical bonds between the filler metal and the first and second parts. The melted filler metal is cooled to join the first and second parts together.

Electrical connection assembly for brushless motor and system comprising such an assembly
09812918 · 2017-11-07 · ·

The present disclosure relates to an electrical connection system and assembly for a brushless electromagnetic motor including a coiled stator assembly with P electric phases and X coils per phase, each coil exhibiting in proximity a body furnished with two connection slots, a first sub-assembly formed of W tracks cut in a conducting sheet, the tracks forming W coplanar output tracks, W being an integer number lying between P and P+1, each of the W tracks terminating in at least one end folded back perpendicularly to the plane of the tracks, the shape of the folded back end being complementary to the shape of the connection slot, the tracks being joined by an insulating plastic material.